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IAC Assessment: SD0296
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IAC Assessment: SD0296
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IAC Center San Diego State University
Assessment Year 2002
Principal Product Injection molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 28,000
Annual Production 3,360,000 Pounds
Production Hrs. Annual 8,568
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $190,162 1,760,840 kWh $0.11
Electricity Demand $36,663 4,376 kW-months/year $8.38
Electricity Fees $720 - $ -
Natural Gas $653 62 MMBtu $10.53
TOTAL ENERGY COSTS $231,727
RECOMMENDED SAVINGS* $72,063 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,897
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$36,601
Cost:
$40,000
$33,014 305,691 $3,587 428 - - - - - - $33,014
305,691
kWh
$3,587
428
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$10,981
Cost:
$1,000
$9,909 91,753 $1,072 128 - - - - - - $9,909
91,753
kWh
$1,072
128
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,955
Cost:
$4,712
$5,109 47,308 $846 101 - - - - - - $5,109
47,308
kWh
$846
101
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,379
Cost:
$500
$851 7,875 $528 63 - - - - - - $851
7,875
kWh
$528
63
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$878
Cost:
-
$792 7,335 $86 10 - - - - - - $792
7,335
kWh
$86
10
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,766
Cost:
$616
$3,766 34,875 - - - - - - - - $3,766
34,875
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,500
Cost:
$5,000
- - - - $2,500 - - - - - -
-
kWh
-
-
kW-months/year
$2,500
-
lb
-
-
$
-
-
$
08: 3.2176 INCREASE USE OF AUTOMATION Savings:
$5,965
Cost:
$3,500
- - - - - - $5,965 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$5,965
-
$
-
-
$
09: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,019
Cost:
$5,500
- - - - - - - - $2,019 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$2,019
-
$
10: 3.2111 INSTALL REDUNDANT EQUIPMENT TO AVOID LOSSES CAUSED BY EQUIPMENT FAILURE AND ROUTINE MAINTENANCE Savings:
$2,019
Cost:
$5,800
- - - - - - - - $2,019 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$2,019
-
$
TOTAL RECOMMENDED Savings:
$72,063
Cost:
$66,628
$53,441 494,837 $6,119 730 $2,500 - $5,965 - $4,038 - $53,441
494,837
kWh
$6,119
730
kW-months/year
$2,500
-
lb
$5,965
-
$
$4,038
-
$
TOTAL IMPLEMENTED Savings:
$15,897
Cost:
$12,300
$10,701 99,088 $1,158 138 - - - - $4,038 - $10,701
99,088
kWh
$1,158
138
kW-months/year
-
-
lb
-
-
$
$4,038
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost