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IAC Assessment: SD0306
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IAC Assessment: SD0306
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IAC Center San Diego State University
Assessment Year 2002
Principal Product rebar fabrication
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 270,000
Annual Production 60,000 Tons
Production Hrs. Annual 5,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,442 809,706 kWh $0.12
Electricity Demand $20,813 2,518 kW-months/year $8.27
Electricity Fees $720 - $ -
TOTAL ENERGY COSTS $119,975
RECOMMENDED SAVINGS* $19,386 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,468
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)
$ kWh $ kW-months/year $ lb
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,205
Cost:
$23,000
$2,270 45,812 $935 113 - - $2,270
45,812
kWh
$935
113
kW-months/year
-
-
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,006
Cost:
$240
$4,998 41,105 $8 99 - - $4,998
41,105
kWh
$8
99
kW-months/year
-
-
lb
03: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$3,708
Cost:
$1,000
$3,708 30,496 - - - - $3,708
30,496
kWh
-
-
kW-months/year
-
-
lb
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,521
Cost:
$6,822
$1,942 15,971 $579 70 - - $1,942
15,971
kWh
$579
70
kW-months/year
-
-
lb
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,468
Cost:
-
$2,129 17,510 $339 41 - - $2,129
17,510
kWh
$339
41
kW-months/year
-
-
lb
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,478
Cost:
$5,000
- - - - $2,478 - -
-
kWh
-
-
kW-months/year
$2,478
-
lb
TOTAL RECOMMENDED Savings:
$19,386
Cost:
$36,062
$15,047 150,894 $1,861 323 $2,478 - $15,047
150,894
kWh
$1,861
323
kW-months/year
$2,478
-
lb
TOTAL IMPLEMENTED Savings:
$2,468
Cost:
-
$2,129 17,510 $339 41 - - $2,129
17,510
kWh
$339
41
kW-months/year
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ lb
Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)