IAC logo
IAC Assessment: SD0309
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0309
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2003
Principal Product Soft Drinks
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 79,000
Annual Production 12,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,129,667 9,121,283 kWh $0.12
Electricity Fees $155,711 - $ -
Natural Gas $124,192 30,760 MMBtu $4.04
TOTAL ENERGY COSTS $1,498,210
RECOMMENDED SAVINGS* $86,254 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,228
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$33,835
Cost:
$30,000
- - - - $33,835 8,400 - - - - - - -
-
kWh
-
-
kW-months/year
$33,835
8,400
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,073
Cost:
$600
$5,765 63,004 $1,308 105 - - - - - - - - $5,765
63,004
kWh
$1,308
105
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,128
Cost:
$3,024
- - - - $5,128 1,273 - - - - - - -
-
kWh
-
-
kW-months/year
$5,128
1,273
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$5,120
Cost:
$20,000
- - - - $5,120 1,271 - - - - - - -
-
kWh
-
-
kW-months/year
$5,120
1,271
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,945
Cost:
$4,000
$4,353 47,577 $592 48 - - - - - - - - $4,353
47,577
kWh
$592
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$4,178
Cost:
$9,500
$2,191 23,940 $1,987 160 - - - - - - - - $2,191
23,940
kWh
$1,987
160
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$2,955
Cost:
$2,263
- - - - $2,084 796 $871 738,000 - - - - -
-
kWh
-
-
kW-months/year
$2,084
796
MMBtu
$871
738,000
Tgal
-
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$8,000
Cost:
$10,000
- - - - - - - - - - $8,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$8,000
-
$
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$3,820
Cost:
$14,000
- - - - - - $3,820 5,184,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,820
5,184,000
Tgal
-
-
$
-
-
$
10: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$11,200
Cost:
$2,500
- - - - - - - - $11,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$11,200
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$86,254
Cost:
$95,887
$12,309 134,521 $3,887 313 $46,167 11,740 $4,691 5,922,000 $11,200 - $8,000 - $12,309
134,521
kWh
$3,887
313
kW-months/year
$46,167
11,740
MMBtu
$4,691
5,922,000
Tgal
$11,200
-
$
$8,000
-
$
TOTAL IMPLEMENTED Savings:
$29,228
Cost:
$15,363
$5,765 63,004 $1,308 105 $2,084 796 $871 738,000 $11,200 - $8,000 - $5,765
63,004
kWh
$1,308
105
kW-months/year
$2,084
796
MMBtu
$871
738,000
Tgal
$11,200
-
$
$8,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes