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IAC Assessment: SD0309
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IAC Assessment: SD0309
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IAC Center San Diego State University
Assessment Year 2003
Principal Product Soft Drinks
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 79,000
Annual Production 12,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,129,667 9,121,283 kWh $0.12
Electricity Fees $155,711 - $ -
Natural Gas $124,192 30,760 MMBtu $4.04
TOTAL ENERGY COSTS $1,498,210
RECOMMENDED SAVINGS* $86,254 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,228
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$33,835
Cost:
$30,000
- - - - $33,835 8,400 - - - - - - -
-
kWh
-
-
kW-months/year
$33,835
8,400
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,073
Cost:
$600
$5,765 63,004 $1,308 105 - - - - - - - - $5,765
63,004
kWh
$1,308
105
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,128
Cost:
$3,024
- - - - $5,128 1,273 - - - - - - -
-
kWh
-
-
kW-months/year
$5,128
1,273
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$5,120
Cost:
$20,000
- - - - $5,120 1,271 - - - - - - -
-
kWh
-
-
kW-months/year
$5,120
1,271
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,945
Cost:
$4,000
$4,353 47,577 $592 48 - - - - - - - - $4,353
47,577
kWh
$592
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$4,178
Cost:
$9,500
$2,191 23,940 $1,987 160 - - - - - - - - $2,191
23,940
kWh
$1,987
160
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$2,955
Cost:
$2,263
- - - - $2,084 796 $871 738,000 - - - - -
-
kWh
-
-
kW-months/year
$2,084
796
MMBtu
$871
738,000
Tgal
-
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$8,000
Cost:
$10,000
- - - - - - - - - - $8,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$8,000
-
$
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$3,820
Cost:
$14,000
- - - - - - $3,820 5,184,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,820
5,184,000
Tgal
-
-
$
-
-
$
10: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$11,200
Cost:
$2,500
- - - - - - - - $11,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$11,200
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$86,254
Cost:
$95,887
$12,309 134,521 $3,887 313 $46,167 11,740 $4,691 5,922,000 $11,200 - $8,000 - $12,309
134,521
kWh
$3,887
313
kW-months/year
$46,167
11,740
MMBtu
$4,691
5,922,000
Tgal
$11,200
-
$
$8,000
-
$
TOTAL IMPLEMENTED Savings:
$29,228
Cost:
$15,363
$5,765 63,004 $1,308 105 $2,084 796 $871 738,000 $11,200 - $8,000 - $5,765
63,004
kWh
$1,308
105
kW-months/year
$2,084
796
MMBtu
$871
738,000
Tgal
$11,200
-
$
$8,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes