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IAC Assessment: SD0315
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IAC Assessment: SD0315
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IAC Center San Diego State University
Assessment Year 2003
Principal Product O rings
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 35,000
Annual Production 6,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $435,041 3,823,861 kWh $0.11
Electricity Demand $125,190 9,192 kW-months/year $13.62
Electricity Fees $9,308 - $ -
Natural Gas $489 54 MMBtu $9.06
TOTAL ENERGY COSTS $570,028
RECOMMENDED SAVINGS* $229,412 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $96,437
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$85,538
Cost:
$80,000
$82,303 715,680 $23,725 1,728 $(-20,490) (-3,256) - - - - $82,303
715,680
kWh
$23,725
1,728
kW-months/year
$(-20,490)
(-3,256)
MMBtu
-
-
$
-
-
$
02: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$30,227
Cost:
$5,000
$8,479 73,728 $21,748 1,584 - - - - - - $8,479
73,728
kWh
$21,748
1,584
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$10,751
Cost:
$56
$8,280 72,000 $2,471 180 - - - - - - $8,280
72,000
kWh
$2,471
180
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7145 INSTALL SKYLIGHTS Savings:
$5,396
Cost:
$12,000
$2,760 24,000 $2,636 192 - - - - - - $2,760
24,000
kWh
$2,636
192
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,250
Cost:
-
$4,250 36,958 - - - - - - - - $4,250
36,958
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$3,021
Cost:
$320
$2,439 21,210 $582 42 - - - - - - $2,439
21,210
kWh
$582
42
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,397
Cost:
$1,800
$1,935 16,836 $462 34 - - - - - - $1,935
16,836
kWh
$462
34
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,132
Cost:
$3,500
$1,904 16,549 $228 17 - - - - - - $1,904
16,549
kWh
$228
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,174
Cost:
$600
$1,174 10,206 - - - - - - - - $1,174
10,206
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,130
Cost:
-
$913 7,939 $217 16 - - - - - - $913
7,939
kWh
$217
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$6,396
Cost:
$10,000
- - - - - - - - $6,396 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$6,396
-
$
12: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$77,000
Cost:
$40,000
- - - - - - $77,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$77,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$229,412
Cost:
$153,276
$114,437 995,106 $52,069 3,793 $(-20,490) (-3,256) $77,000 - $6,396 - $114,437
995,106
kWh
$52,069
3,793
kW-months/year
$(-20,490)
(-3,256)
MMBtu
$77,000
-
$
$6,396
-
$
TOTAL IMPLEMENTED Savings:
$96,437
Cost:
$44,156
$16,521 143,652 $2,916 213 - - $77,000 - - - $16,521
143,652
kWh
$2,916
213
kW-months/year
-
-
MMBtu
$77,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes