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IAC Assessment: SD0334
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IAC Assessment: SD0334
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IAC Center San Diego State University
Assessment Year 2004
Principal Product Metal Stampings
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 2469 -
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 55,000
Annual Production 3,600,000 Pounds
Production Hrs. Annual 3,600
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $128,577 1,057,780 kWh $0.12
Electricity Demand $32,381 3,826 kW-months/year $8.46
Natural Gas $1,432 171 MMBtu $8.37
TOTAL ENERGY COSTS $170,790
RECOMMENDED SAVINGS* $75,769 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,372
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$19,914
Cost:
$22,746
$16,124 132,602 $3,790 448 - - - - $16,124
132,602
kWh
$3,790
448
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,538
Cost:
$31,523
$10,178 83,700 $2,360 279 - - - - $10,178
83,700
kWh
$2,360
279
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$12,279
Cost:
$390
$8,805 81,823 $3,474 273 - - - - $8,805
81,823
kWh
$3,474
273
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,714
Cost:
$2,420
$7,887 64,857 $1,827 216 - - - - $7,887
64,857
kWh
$1,827
216
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$6,008
Cost:
$10,250
$3,648 30,000 $1,218 144 $1,142 (-137) - - $3,648
30,000
kWh
$1,218
144
kW-months/year
$1,142
(-137)
MMBtu
-
-
lb
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,155
Cost:
-
$3,155 25,943 - - - - - - $3,155
25,943
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
07: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$641
Cost:
$380
$641 5,273 - - - - - - $641
5,273
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
08: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$7,320
Cost:
$6,000
- - - - - - $7,320 96,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,320
96,000
lb
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,200
Cost:
$10,000
- - - - - - $4,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,200
-
lb
TOTAL RECOMMENDED Savings:
$75,769
Cost:
$83,709
$50,438 424,198 $12,669 1,360 $1,142 (-137) $11,520 96,000 $50,438
424,198
kWh
$12,669
1,360
kW-months/year
$1,142
(-137)
MMBtu
$11,520
96,000
lb
TOTAL IMPLEMENTED Savings:
$45,372
Cost:
$55,039
$35,748 303,398 $9,624 1,000 - - - - $35,748
303,398
kWh
$9,624
1,000
kW-months/year
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)