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IAC Assessment: SD0342
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IAC Assessment: SD0342
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IAC Center San Diego State University
Assessment Year 2004
Principal Product fasteners
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 200,000
Annual Production 0 Pieces
Production Hrs. Annual 5,250
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $412,395 5,476,152 kWh $0.08
Electricity Demand $175,259 18,439 kW-months/year $9.50
Natural Gas $58,405 9,088 MMBtu $6.43
TOTAL ENERGY COSTS $646,059
RECOMMENDED SAVINGS* $320,126 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$132,869
Cost:
$208,000
$152,600 2,521,800 $17,100 3,834 $(-36,831) 11,470 - - - - - - $152,600
2,521,800
kWh
$17,100
3,834
kW-months/year
$(-36,831)
11,470
MMBtu
-
-
lb
-
-
lb
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$30,060
Cost:
$22,746
$25,804 342,675 $4,256 448 - - - - - - - - $25,804
342,675
kWh
$4,256
448
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$26,802
Cost:
$24,875
$29,277 388,800 $18,430 1,940 $(-20,905) 3,253 - - - - - - $29,277
388,800
kWh
$18,430
1,940
kW-months/year
$(-20,905)
3,253
MMBtu
-
-
lb
-
-
lb
-
-
$
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$8,450
Cost:
$18,000
- - - - $8,450 1,315 - - - - - - -
-
kWh
-
-
kW-months/year
$8,450
1,315
MMBtu
-
-
lb
-
-
lb
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,120
Cost:
$470
$7,120 94,560 - - - - - - - - - - $7,120
94,560
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$6,459
Cost:
$7,965
$4,749 63,073 $1,710 180 - - - - - - - - $4,749
63,073
kWh
$1,710
180
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,900
Cost:
$680
$4,579 60,783 $1,321 139 - - - - - - - - $4,579
60,783
kWh
$1,321
139
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,277
Cost:
$6,920
$2,277 30,242 - - - - - - - - - - $2,277
30,242
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$870
Cost:
$1,795
$870 11,548 - - - - - - - - - - $870
11,548
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,752
Cost:
$45,723
$11,341 150,615 $3,411 359 - - - - - - - - $11,341
150,615
kWh
$3,411
359
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$6,792
Cost:
$10,000
- - - - - - $6,792 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,792
-
lb
-
-
lb
-
-
$
12: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$4,375
Cost:
$450
- - - - - - - - $4,375 35,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$4,375
35,000
lb
-
-
$
13: 3.2176 INCREASE USE OF AUTOMATION Savings:
$73,400
Cost:
$70,000
- - - - - - - - - - $73,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
$73,400
-
$
TOTAL RECOMMENDED Savings:
$320,126
Cost:
$417,624
$238,617 3,664,096 $46,228 6,900 $(-49,286) 16,038 $6,792 - $4,375 35,000 $73,400 - $238,617
3,664,096
kWh
$46,228
6,900
kW-months/year
$(-49,286)
16,038
MMBtu
$6,792
-
lb
$4,375
35,000
lb
$73,400
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Solid Waste (haz) Personnel Changes