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IAC Assessment: SD0351
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IAC Assessment: SD0351
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IAC Center San Diego State University
Assessment Year 2004
Principal Product Bricks
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3251 - Brick And Structural Clay Tile
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 150,000
Annual Production 80,000,000 Pieces
Production Hrs. Annual 7,224
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $114,480 1,594,732 kWh $0.07
Electricity Demand $72,118 7,425 kW-months/year $9.71
Natural Gas $488,108 89,289 MMBtu $5.47
TOTAL ENERGY COSTS $674,706
RECOMMENDED SAVINGS* $344,943 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $127,079
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$217,864
Cost:
$75,000
- - - - $217,864 39,858 - - -
-
kWh
-
-
kW-months/year
$217,864
39,858
MMBtu
-
-
$
02: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$80,766
Cost:
$255,442
$107,765 1,502,997 $25,518 2,628 $(-52,517) (-9,608) - - $107,765
1,502,997
kWh
$25,518
2,628
kW-months/year
$(-52,517)
(-9,608)
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$34,754
Cost:
$39,050
$28,375 395,752 $6,379 657 - - - - $28,375
395,752
kWh
$6,379
657
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,248
Cost:
$14,785
$5,918 82,541 $1,330 137 - - - - $5,918
82,541
kWh
$1,330
137
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,257
Cost:
$350
$1,393 20,825 $864 89 - - - - $1,393
20,825
kWh
$864
89
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$663
Cost:
-
$663 9,243 - - - - - - $663
9,243
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,391
Cost:
-
- - - - - - $1,391 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,391
-
$
TOTAL RECOMMENDED Savings:
$344,943
Cost:
$384,627
$144,114 2,011,358 $34,091 3,511 $165,347 30,250 $1,391 - $144,114
2,011,358
kWh
$34,091
3,511
kW-months/year
$165,347
30,250
MMBtu
$1,391
-
$
TOTAL IMPLEMENTED Savings:
$127,079
Cost:
$309,627
$144,114 2,011,358 $34,091 3,511 $(-52,517) (-9,608) $1,391 - $144,114
2,011,358
kWh
$34,091
3,511
kW-months/year
$(-52,517)
(-9,608)
MMBtu
$1,391
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost