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IAC Assessment: SD0352
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IAC Assessment: SD0352
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IAC Center San Diego State University
Assessment Year 2004
Principal Product food service disposable plastic containers
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 180,000
Annual Production 1,600,000 Pieces
Production Hrs. Annual 8,736
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,164,702 11,482,180 kWh $0.10
Electricity Demand $322,278 27,334 kW-months/year $11.79
TOTAL ENERGY COSTS $1,486,980
RECOMMENDED SAVINGS* $983,901 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,871
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$820,692
Cost:
$1,776,190
$857,528 8,456,885 $144,168 12,228 $(-54,151) 72,201 - - $(-126,853) - $857,528
8,456,885
kWh
$144,168
12,228
kW-months/year
$(-54,151)
72,201
MMBtu
-
-
lb
$(-126,853)
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$57,650
Cost:
$36,750
$49,586 489,010 $8,064 684 - - - - - - $49,586
489,010
kWh
$8,064
684
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$19,672
Cost:
-
$19,672 194,000 - - - - - - - - $19,672
194,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,107
Cost:
$10,200
$13,107 129,259 - - - - - - - - $13,107
129,259
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,768
Cost:
$28,000
$10,768 106,193 - - - - - - - - $10,768
106,193
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,493
Cost:
$7,900
$6,493 64,037 - - - - - - - - $6,493
64,037
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,377
Cost:
$360
$4,638 45,748 $739 63 - - - - - - $4,638
45,748
kWh
$739
63
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$37,494
Cost:
$49,732
$32,472 310,233 $5,022 426 - - - - - - $32,472
310,233
kWh
$5,022
426
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$12,648
Cost:
$18,500
- - - - - - $12,648 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,648
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$983,901
Cost:
$1,927,632
$994,264 9,795,365 $157,993 13,401 $(-54,151) 72,201 $12,648 - $(-126,853) - $994,264
9,795,365
kWh
$157,993
13,401
kW-months/year
$(-54,151)
72,201
MMBtu
$12,648
-
lb
$(-126,853)
-
$
TOTAL IMPLEMENTED Savings:
$42,871
Cost:
$50,092
$37,110 355,981 $5,761 489 - - - - - - $37,110
355,981
kWh
$5,761
489
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes