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IAC Assessment: SD0353
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IAC Assessment: SD0353
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IAC Center San Diego State University
Assessment Year 2004
Principal Product Custom plastic injection moldings
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 62
Plant Area (Sq.Ft.) 94,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $189,113 2,425,329 kWh $0.08
Electricity Demand $61,724 6,159 kW-months/year $10.02
TOTAL ENERGY COSTS $250,837
RECOMMENDED SAVINGS* $43,285 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,341
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ lb
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,343
Cost:
$2,475
$2,343 30,032 - - - - - - $2,343
30,032
kWh
-
-
kW-months/year
-
-
$
-
-
lb
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$407
Cost:
$151
$407 5,219 - - - - - - $407
5,219
kWh
-
-
kW-months/year
-
-
$
-
-
lb
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$353
Cost:
$700
$353 4,532 - - - - - - $353
4,532
kWh
-
-
kW-months/year
-
-
$
-
-
lb
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,201
Cost:
$31,437
$10,506 134,688 $2,695 269 - - - - $10,506
134,688
kWh
$2,695
269
kW-months/year
-
-
$
-
-
lb
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$7,993
Cost:
$13,600
$7,993 102,480 - - - - - - $7,993
102,480
kWh
-
-
kW-months/year
-
-
$
-
-
lb
06: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$15,930
Cost:
$17,000
- - - - - - $15,930 360,000 -
-
kWh
-
-
kW-months/year
-
-
$
$15,930
360,000
lb
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,058
Cost:
-
- - - - $3,058 - - - -
-
kWh
-
-
kW-months/year
$3,058
-
$
-
-
lb
TOTAL RECOMMENDED Savings:
$43,285
Cost:
$65,363
$21,602 276,951 $2,695 269 $3,058 - $15,930 360,000 $21,602
276,951
kWh
$2,695
269
kW-months/year
$3,058
-
$
$15,930
360,000
lb
TOTAL IMPLEMENTED Savings:
$19,341
Cost:
$17,700
$353 4,532 - - $3,058 - $15,930 360,000 $353
4,532
kWh
-
-
kW-months/year
$3,058
-
$
$15,930
360,000
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz)