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IAC Assessment: SD0362
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IAC Assessment: SD0362
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IAC Center San Diego State University
Assessment Year 2005
Principal Product Construction Nails
NAICS 332613 - Spring Manufacturing
SIC 3315 - Steel Wire And Related Products
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 80,000
Annual Production 48,000 Tons
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $238,778 2,920,779 kWh $0.08
Electricity Demand $98,608 7,148 kW-months/year $13.80
TOTAL ENERGY COSTS $337,386
RECOMMENDED SAVINGS* $286,721 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $83,605
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)
$ kWh $ kW-months/year $ lb
01: 2.4238 DO NOT USE COMPRESSED AIR FOR PERSONAL COOLING Savings:
$41,074
Cost:
$6,300
$30,711 375,447 $10,363 751 - - $30,711
375,447
kWh
$10,363
751
kW-months/year
-
-
lb
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$16,917
Cost:
-
$16,917 206,812 - - - - $16,917
206,812
kWh
-
-
kW-months/year
-
-
lb
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$14,251
Cost:
$3,500
$14,251 174,221 - - - - $14,251
174,221
kWh
-
-
kW-months/year
-
-
lb
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,614
Cost:
$26,000
$7,978 97,528 $2,636 191 - - $7,978
97,528
kWh
$2,636
191
kW-months/year
-
-
lb
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$749
Cost:
$80
$560 6,848 $189 14 - - $560
6,848
kWh
$189
14
kW-months/year
-
-
lb
06: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$194,956
Cost:
$92,000
$(-1,220) (-14,920) $(-6,177) (-448) $202,353 275,000 $(-1,220)
(-14,920)
kWh
$(-6,177)
(-448)
kW-months/year
$202,353
275,000
lb
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$8,160
Cost:
$18,500
- - - - $8,160 - -
-
kWh
-
-
kW-months/year
$8,160
-
lb
TOTAL RECOMMENDED Savings:
$286,721
Cost:
$146,380
$69,197 845,936 $7,011 508 $210,513 275,000 $69,197
845,936
kWh
$7,011
508
kW-months/year
$210,513
275,000
lb
TOTAL IMPLEMENTED Savings:
$83,605
Cost:
$35,880
$70,417 860,856 $13,188 956 - - $70,417
860,856
kWh
$13,188
956
kW-months/year
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ lb
Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)