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IAC Assessment: SD0365
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IAC Assessment: SD0365
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 2005
Principal Product Brick and clay potter
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3251 - Brick And Structural Clay Tile
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 200,000
Annual Production 137,000 Tons
Production Hrs. Annual 8,736
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $894,177 8,623,031 kWh $0.10
Electricity Demand $308,784 23,416 kW-months/year $13.19
Natural Gas $291,505 513,901 MMBtu $0.57
TOTAL ENERGY COSTS $1,494,466
RECOMMENDED SAVINGS* $1,898,244 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,308,000
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$578,544
Cost:
$2,450,000
- - - - $578,544 102,000 - - - - -
-
kWh
-
-
kW-months/year
$578,544
102,000
MMBtu
-
-
lb
-
-
$
02: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$570,334
Cost:
$1,600,000
$688,485 6,639,200 $126,624 9,600 $(-244,775) (-43,155) - - - - $688,485
6,639,200
kWh
$126,624
9,600
kW-months/year
$(-244,775)
(-43,155)
MMBtu
-
-
lb
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$313,658
Cost:
$79,766
$267,005 2,574,784 $46,653 3,537 - - - - - - $267,005
2,574,784
kWh
$46,653
3,537
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$75,000
Cost:
$74,450
$75,000 721,000 - - - - - - - - $75,000
721,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$65,420
Cost:
$68,600
$65,420 630,854 - - - - - - - - $65,420
630,854
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,645
Cost:
$13,000
$11,614 112,000 $2,031 154 - - - - - - $11,614
112,000
kWh
$2,031
154
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,076
Cost:
$1,300
$4,324 41,700 $752 57 - - - - - - $4,324
41,700
kWh
$752
57
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,012
Cost:
$6,000
$2,564 24,725 $448 34 - - - - - - $2,564
24,725
kWh
$448
34
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$11,700
Cost:
$18,500
- - - - - - $11,700 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$11,700
-
lb
-
-
$
10: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$261,855
Cost:
$40,000
- - - - - - - - $261,855 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$261,855
-
$
TOTAL RECOMMENDED Savings:
$1,898,244
Cost:
$4,351,616
$1,114,412 10,744,263 $176,508 13,382 $333,769 58,845 $11,700 - $261,855 - $1,114,412
10,744,263
kWh
$176,508
13,382
kW-months/year
$333,769
58,845
MMBtu
$11,700
-
lb
$261,855
-
$
TOTAL IMPLEMENTED Savings:
$1,308,000
Cost:
$1,883,116
$1,114,412 10,744,263 $176,508 13,382 $(-244,775) (-43,155) - - $261,855 - $1,114,412
10,744,263
kWh
$176,508
13,382
kW-months/year
$(-244,775)
(-43,155)
MMBtu
-
-
lb
$261,855
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes