IAC logo
IAC Assessment: SD0366
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0366
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2005
Principal Product plastic products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 50,000
Annual Production 110,000 Pieces
Production Hrs. Annual 4,284
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $104,569 1,070,948 kWh $0.10
Electricity Demand $44,474 6,985 kW-months/year $6.37
Natural Gas $20,948 25,776 MMBtu $0.81
TOTAL ENERGY COSTS $169,991
RECOMMENDED SAVINGS* $148,088 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $123,429
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost By-product Production
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,915
Cost:
$3,400
$1,546 15,845 $369 58 - - - - - - - - $1,546
15,845
kWh
$369
58
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$1,670
Cost:
$75
$1,670 17,130 - - - - - - - - - - $1,670
17,130
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,553
Cost:
$200
$1,553 15,912 - - - - - - - - - - $1,553
15,912
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,250
Cost:
$160
$1,054 10,749 $196 31 - - - - - - - - $1,054
10,749
kWh
$196
31
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,172
Cost:
$900
$860 8,808 $312 49 - - - - - - - - $860
8,808
kWh
$312
49
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$695
Cost:
-
$695 7,126 - - - - - - - - - - $695
7,126
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,771
Cost:
$17,633
$12,510 128,177 $2,261 355 - - - - - - - - $12,510
128,177
kWh
$2,261
355
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,248
Cost:
$10,000
- - - - $5,248 - - - - - - - -
-
kWh
-
-
kW-months/year
$5,248
-
lb
-
-
$
-
-
$
-
-
$
09: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$19,018
Cost:
$24,500
- - - - - - - - - - $19,018 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
$19,018
-
$
10: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$98,038
Cost:
$1,964
- - - - - - - - $98,038 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$98,038
-
$
-
-
$
11: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$2,758
Cost:
$3,500
- - - - - - $2,758 - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$2,758
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$148,088
Cost:
$62,332
$19,888 203,747 $3,138 493 $5,248 - $2,758 - $98,038 - $19,018 - $19,888
203,747
kWh
$3,138
493
kW-months/year
$5,248
-
lb
$2,758
-
$
$98,038
-
$
$19,018
-
$
TOTAL IMPLEMENTED Savings:
$123,429
Cost:
$30,199
$3,419 35,005 $196 31 - - $2,758 - $98,038 - $19,018 - $3,419
35,005
kWh
$196
31
kW-months/year
-
-
lb
$2,758
-
$
$98,038
-
$
$19,018
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost By-product Production