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IAC Assessment: SD0366
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IAC Assessment: SD0366
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IAC Center San Diego State University
Assessment Year 2005
Principal Product plastic products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 50,000
Annual Production 110,000 Pieces
Production Hrs. Annual 4,284
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $104,569 1,070,948 kWh $0.10
Electricity Demand $44,474 6,985 kW-months/year $6.37
Natural Gas $20,948 25,776 MMBtu $0.81
TOTAL ENERGY COSTS $169,991
RECOMMENDED SAVINGS* $148,088 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $123,429
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost By-product Production
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,915
Cost:
$3,400
$1,546 15,845 $369 58 - - - - - - - - $1,546
15,845
kWh
$369
58
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$1,670
Cost:
$75
$1,670 17,130 - - - - - - - - - - $1,670
17,130
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,553
Cost:
$200
$1,553 15,912 - - - - - - - - - - $1,553
15,912
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,250
Cost:
$160
$1,054 10,749 $196 31 - - - - - - - - $1,054
10,749
kWh
$196
31
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,172
Cost:
$900
$860 8,808 $312 49 - - - - - - - - $860
8,808
kWh
$312
49
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$695
Cost:
-
$695 7,126 - - - - - - - - - - $695
7,126
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,771
Cost:
$17,633
$12,510 128,177 $2,261 355 - - - - - - - - $12,510
128,177
kWh
$2,261
355
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,248
Cost:
$10,000
- - - - $5,248 - - - - - - - -
-
kWh
-
-
kW-months/year
$5,248
-
lb
-
-
$
-
-
$
-
-
$
09: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$19,018
Cost:
$24,500
- - - - - - - - - - $19,018 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
$19,018
-
$
10: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$98,038
Cost:
$1,964
- - - - - - - - $98,038 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$98,038
-
$
-
-
$
11: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$2,758
Cost:
$3,500
- - - - - - $2,758 - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$2,758
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$148,088
Cost:
$62,332
$19,888 203,747 $3,138 493 $5,248 - $2,758 - $98,038 - $19,018 - $19,888
203,747
kWh
$3,138
493
kW-months/year
$5,248
-
lb
$2,758
-
$
$98,038
-
$
$19,018
-
$
TOTAL IMPLEMENTED Savings:
$123,429
Cost:
$30,199
$3,419 35,005 $196 31 - - $2,758 - $98,038 - $19,018 - $3,419
35,005
kWh
$196
31
kW-months/year
-
-
lb
$2,758
-
$
$98,038
-
$
$19,018
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost By-product Production