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IAC Assessment: SD0368
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IAC Assessment: SD0368
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IAC Center San Diego State University
Assessment Year 2005
Principal Product Sugar
NAICS 311314 - Cane Sugar Manufacturing
SIC 2062 - Cane Sugar Refining
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 600,000
Annual Production 1,400,000 Tons
Production Hrs. Annual 3,696
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Natural Gas $359,170 601,421 MMBtu $0.60
Fuel Oil #2 $178,551 31,665 MMBtu $5.64
Coal $1,873,185 702,822 MMBtu $2.67
TOTAL ENERGY COSTS $2,410,906
RECOMMENDED SAVINGS* $1,138,884 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes By-product Production Increase in Production Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes By-product Production Increase in Production
$ kWh $ MMBtu $ lb $ $ $ $ $ %
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$85,079
Cost:
$99,260
- - $85,079 15,032 - - - - - - - - -
-
kWh
$85,079
15,032
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$82,308
Cost:
$130,000
$82,308 1,704,091 - - - - - - - - - - $82,308
1,704,091
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$49,689
Cost:
$30,500
$49,689 1,028,768 - - - - - - - - - - $49,689
1,028,768
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
04: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$41,386
Cost:
$11,940
- - $41,386 7,312 - - - - - - - - -
-
kWh
$41,386
7,312
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$39,379
Cost:
$59,781
$39,379 815,305 - - - - - - - - - - $39,379
815,305
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,259
Cost:
$4,056
- - $5,259 929 - - - - - - - - -
-
kWh
$5,259
929
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,660
Cost:
$13,282
$6,660 137,889 - - - - - - - - - - $6,660
137,889
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
08: 3.5317 SELL / OFFER BY-PRODUCT AS ANIMAL FEED Savings:
$539,275
Cost:
$68,000
- - - - - - - - $539,275 - - - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$539,275
-
$
-
-
%
09: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$194,263
Cost:
$172,000
- - - - - - - - - - $194,263 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$194,263
-
%
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$15,102
Cost:
$20,000
- - - - $15,102 - - - - - - - -
-
kWh
-
-
MMBtu
$15,102
-
lb
-
-
$
-
-
$
-
-
%
11: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$80,484
Cost:
$5,965
- - - - - - $80,484 - - - - - -
-
kWh
-
-
MMBtu
-
-
lb
$80,484
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,138,884
Cost:
$614,784
$178,036 3,686,053 $131,724 23,273 $15,102 - $80,484 - $539,275 - $194,263 - $178,036
3,686,053
kWh
$131,724
23,273
MMBtu
$15,102
-
lb
$80,484
-
$
$539,275
-
$
$194,263
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $ $ %
Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes By-product Production Increase in Production Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes By-product Production Increase in Production