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IAC Assessment: SD0370
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IAC Assessment: SD0370
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IAC Center San Diego State University
Assessment Year 2005
Principal Product Stainless steel wire
NAICS 331110 - Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 105,000
Annual Production 4,800 Tons
Production Hrs. Annual 6,120
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $259,612 2,853,039 kWh $0.09
Electricity Demand $60,626 6,277 kW-months/year $9.66
Natural Gas $119,657 16,007 MMBtu $7.48
TOTAL ENERGY COSTS $439,895
RECOMMENDED SAVINGS* $87,132 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$19,420
Cost:
$28,950
- - - - $19,420 2,598 - - -
-
kWh
-
-
kW-months/year
$19,420
2,598
MMBtu
-
-
lb
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$17,581
Cost:
$22,500
$20,049 220,320 $4,143 432 $(-6,611) 884 - - $20,049
220,320
kWh
$4,143
432
kW-months/year
$(-6,611)
884
MMBtu
-
-
lb
03: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$13,916
Cost:
$25,000
$13,101 143,967 $815 85 - - - - $13,101
143,967
kWh
$815
85
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,267
Cost:
$160
$4,367 47,986 $900 94 - - - - $4,367
47,986
kWh
$900
94
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.2514 COVER OPEN TANKS Savings:
$4,121
Cost:
$1,428
- - - - $4,121 551 - - -
-
kWh
-
-
kW-months/year
$4,121
551
MMBtu
-
-
lb
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,731
Cost:
$24,510
$12,209 134,163 $2,522 263 - - - - $12,209
134,163
kWh
$2,522
263
kW-months/year
-
-
MMBtu
-
-
lb
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$12,096
Cost:
$17,000
- - - - - - $12,096 254,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,096
254,000
lb
TOTAL RECOMMENDED Savings:
$87,132
Cost:
$119,548
$49,726 546,436 $8,380 874 $16,930 4,033 $12,096 254,000 $49,726
546,436
kWh
$8,380
874
kW-months/year
$16,930
4,033
MMBtu
$12,096
254,000
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)