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IAC Assessment: SD0375
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IAC Assessment: SD0375
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IAC Center San Diego State University
Assessment Year 2006
Principal Product Precision Aluminum Forgings
NAICS 332112 - Nonferrous Forging
SIC 3463 - Nonferrous Forgings
Sales $10,000,000-$50,000,000
# of Employees 98
Plant Area (Sq.Ft.) 175,564
Annual Production 6,000,000 Pounds
Production Hrs. Annual 5,250
Location (State) Ca
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $324,730 3,660,402 kWh $0.09
Electricity Demand $161,275 13,646 kW-months/year $11.82
Natural Gas $318,764 4,241 MMBtu $75.16
TOTAL ENERGY COSTS $804,769
RECOMMENDED SAVINGS* $126,894 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,696
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$16,903
Cost:
$13,350
$13,759 155,120 $3,144 266 - - - - - - $13,759
155,120
kWh
$3,144
266
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,954
Cost:
$7,595
$6,862 77,358 $2,092 177 - - - - - - $6,862
77,358
kWh
$2,092
177
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,356
Cost:
$14,145
- - - - $7,356 979 - - - - -
-
kWh
-
-
kW-months/year
$7,356
979
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,793
Cost:
$3,000
$1,793 20,209 - - - - - - - - $1,793
20,209
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,983
Cost:
$537
$6,983 7,812 - - - - - - - - $6,983
7,812
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,079
Cost:
$3,500
$2,079 23,436 - - - - - - - - $2,079
23,436
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,700
Cost:
$18,500
- - - - - - - - $5,700 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$5,700
-
$
08: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$77,126
Cost:
$70,000
- - - - - - $77,126 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$77,126
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$126,894
Cost:
$130,627
$31,476 283,935 $5,236 443 $7,356 979 $77,126 - $5,700 - $31,476
283,935
kWh
$5,236
443
kW-months/year
$7,356
979
MMBtu
$77,126
-
$
$5,700
-
$
TOTAL IMPLEMENTED Savings:
$18,696
Cost:
$16,350
$15,552 175,329 $3,144 266 - - - - - - $15,552
175,329
kWh
$3,144
266
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost