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IAC Assessment: SD0397
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IAC Assessment: SD0397
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IAC Center San Diego State University
Assessment Year 2007
Principal Product steel precision investment casting
NAICS 331512 - Steel Investment Foundries
SIC 3324 - Steel Investment Foundries
Sales $10,000,000-$50,000,000
# of Employees 184
Plant Area (Sq.Ft.) 162,000
Annual Production 1 Units
Production Hrs. Annual 6,000
Location (State) AZ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $535,580 9,062,279 kWh $0.06
Electricity Demand $195,076 44,538 kW-months/year $4.38
Natural Gas $335,142 8,193,500 MMBtu $0.04
TOTAL ENERGY COSTS $1,065,798
RECOMMENDED SAVINGS* $154,822 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,792
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$51,686
Cost:
$51,240
- - - - $51,686 1,076,800 -
-
kWh
-
-
kW-months/year
$51,686
1,076,800
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$52,328
Cost:
$44,175
$52,328 314,818 - - - - $52,328
314,818
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,149
Cost:
$18,100
$3,149 58,284 - - - - $3,149
58,284
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,700
Cost:
$23,250
$19,700 333,333 - - - - $19,700
333,333
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,897
Cost:
$420
$6,878 116,376 $1,019 232 - - $6,878
116,376
kWh
$1,019
232
kW-months/year
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,198
Cost:
$17,214
$6,269 106,080 $929 212 - - $6,269
106,080
kWh
$929
212
kW-months/year
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,697
Cost:
$71,224
$5,832 98,682 $865 197 - - $5,832
98,682
kWh
$865
197
kW-months/year
-
-
MMBtu
08: 2.7145 INSTALL SKYLIGHTS Savings:
$4,924
Cost:
$13,330
$4,289 72,576 $635 145 - - $4,289
72,576
kWh
$635
145
kW-months/year
-
-
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,243
Cost:
$3,825
$1,081 18,307 $162 37 - - $1,081
18,307
kWh
$162
37
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$154,822
Cost:
$242,778
$99,526 1,118,456 $3,610 823 $51,686 1,076,800 $99,526
1,118,456
kWh
$3,610
823
kW-months/year
$51,686
1,076,800
MMBtu
TOTAL IMPLEMENTED Savings:
$21,792
Cost:
$88,858
$18,979 321,138 $2,813 641 - - $18,979
321,138
kWh
$2,813
641
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas