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IAC Assessment: SD0454
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IAC Assessment: SD0454
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IAC Center San Diego State University
Assessment Year 2012
Principal Product Coated Sheet Steel
NAICS 331221 - Rolled Steel Shape Manufacturing
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $100,000,000-$500,000,000
# of Employees 150
Plant Area (Sq.Ft.) 373,000
Annual Production 41,000 Pieces
Production Hrs. Annual 8,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,362,959 56,087,080 kWh $0.04
Electricity Demand $583,222 52,341 kW-months/year $11.14
Electricity Fees $(-222,973) - $ -
Natural Gas $1,808,440 738,614 MMBtu $2.45
TOTAL ENERGY COSTS $4,531,648
RECOMMENDED SAVINGS* $234,813 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,051
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,512
Cost:
$200
$3,512 83,420 - - - - - - $3,512
83,420
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,236
Cost:
$2,700
$5,977 141,965 $2,259 203 - - - - $5,977
141,965
kWh
$2,259
203
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$6,156
Cost:
$2,000
$4,467 106,105 $1,689 152 - - - - $4,467
106,105
kWh
$1,689
152
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$5,354
Cost:
$2,350
$3,372 80,086 $1,982 178 - - - - $3,372
80,086
kWh
$1,982
178
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$14,303
Cost:
$13,546
- - - - $14,303 5,843 - - -
-
kWh
-
-
kW-months/year
$14,303
5,843
MMBtu
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,826
Cost:
$6,000
- - - - $3,826 1,563 - - -
-
kWh
-
-
kW-months/year
$3,826
1,563
MMBtu
-
-
$
07: 2.2693 USE WASTE HEAT STEAM FOR ABSORPTION REFRIGERATION Savings:
$28,169
Cost:
$55,000
$18,418 437,478 $9,751 875 - - - - $18,418
437,478
kWh
$9,751
875
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,363
Cost:
$31,050
$11,100 263,656 $3,263 293 - - - - $11,100
263,656
kWh
$3,263
293
kW-months/year
-
-
MMBtu
-
-
$
09: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$148,802
Cost:
$420,000
$137,528 3,266,693 $54,608 4,902 - - $(-43,334) - $137,528
3,266,693
kWh
$54,608
4,902
kW-months/year
-
-
MMBtu
$(-43,334)
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,092
Cost:
$5,992
$1,518 36,060 $574 52 - - - - $1,518
36,060
kWh
$574
52
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$234,813
Cost:
$538,838
$185,892 4,415,463 $74,126 6,654 $18,129 7,406 $(-43,334) - $185,892
4,415,463
kWh
$74,126
6,654
kW-months/year
$18,129
7,406
MMBtu
$(-43,334)
-
$
TOTAL IMPLEMENTED Savings:
$26,051
Cost:
$16,446
$9,489 225,385 $2,259 203 $14,303 5,843 - - $9,489
225,385
kWh
$2,259
203
kW-months/year
$14,303
5,843
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes