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IAC Assessment: SD0465
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IAC Assessment: SD0465
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IAC Center San Diego State University
Assessment Year 2013
Principal Product tortillas
NAICS 311830 - Tortilla Manufacturing
SIC 2041 - Flour And Other Grain Mill Products
Sales $10,000,000-$50,000,000
# of Employees 136
Plant Area (Sq.Ft.) 75,000
Annual Production 150,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $175,945 2,444,404 kWh $0.07
Electricity Demand $81,503 5,829 kW-months/year $13.98
Electricity Fees $12,795 - $ -
Natural Gas $81,947 14,797 MMBtu $5.54
TOTAL ENERGY COSTS $352,190
RECOMMENDED SAVINGS* $45,336 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,731
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4134 REPLACE ELECTRIC MOTOR WITH FOSSIL FUEL ENGINE Savings:
$18,166
Cost:
$60,710
$30,688 426,222 $14,324 1,025 $(-26,846) (-4,848) $30,688
426,222
kWh
$14,324
1,025
kW-months/year
$(-26,846)
(-4,848)
MMBtu
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$16,606
Cost:
$29,550
$17,276 239,937 $5,375 385 $(-6,045) (-1,092) $17,276
239,937
kWh
$5,375
385
kW-months/year
$(-6,045)
(-1,092)
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,054
Cost:
$2,000
$3,732 51,836 $2,322 166 - - $3,732
51,836
kWh
$2,322
166
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,677
Cost:
$200
$1,677 23,289 - - - - $1,677
23,289
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,318
Cost:
$1,521
$1,318 18,303 - - - - $1,318
18,303
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,113
Cost:
$200
$849 11,796 $264 19 - - $849
11,796
kWh
$264
19
kW-months/year
-
-
MMBtu
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$402
Cost:
$1,100
$307 4,262 $95 7 - - $307
4,262
kWh
$95
7
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$45,336
Cost:
$95,281
$55,847 775,645 $22,380 1,601 $(-32,891) (-5,939) $55,847
775,645
kWh
$22,380
1,601
kW-months/year
$(-32,891)
(-5,939)
MMBtu
TOTAL IMPLEMENTED Savings:
$7,731
Cost:
$2,200
$5,409 75,125 $2,322 166 - - $5,409
75,125
kWh
$2,322
166
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas