IAC logo
IAC Assessment: SD0467
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0467
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2013
Principal Product Carpet Padding
NAICS 326150 - Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 217,156
Annual Production 430,000 Pieces
Production Hrs. Annual 5,500
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $259,968 3,349,113 kWh $0.08
Electricity Demand $231,981 11,917 kW-months/year $19.47
Electricity Fees $8,947 - $ -
Natural Gas $41,537 6,478 MMBtu $6.41
TOTAL ENERGY COSTS $542,433
RECOMMENDED SAVINGS* $48,592 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,172
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$24,055
Cost:
$56,924
$12,995 167,455 $7,114 365 $3,946 615 $12,995
167,455
kWh
$7,114
365
kW-months/year
$3,946
615
MMBtu
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,483
Cost:
$12,710
$4,981 64,183 $2,502 129 - - $4,981
64,183
kWh
$2,502
129
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,612
Cost:
$500
$3,155 40,650 $457 23 - - $3,155
40,650
kWh
$457
23
kW-months/year
-
-
MMBtu
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,318
Cost:
$6,100
$1,516 19,539 $2,336 120 $(-534) (-83) $1,516
19,539
kWh
$2,336
120
kW-months/year
$(-534)
(-83)
MMBtu
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,867
Cost:
$200
- - - - $2,867 447 -
-
kWh
-
-
kW-months/year
$2,867
447
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,309
Cost:
$200
$1,581 20,377 $728 37 - - $1,581
20,377
kWh
$728
37
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,888
Cost:
$400
$1,888 24,326 - - - - $1,888
24,326
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,846
Cost:
$2,628
$1,229 15,835 $617 32 - - $1,229
15,835
kWh
$617
32
kW-months/year
-
-
MMBtu
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,214
Cost:
$2,058
- - - - $1,214 177 -
-
kWh
-
-
kW-months/year
$1,214
177
MMBtu
TOTAL RECOMMENDED Savings:
$48,592
Cost:
$81,720
$27,345 352,365 $13,754 706 $7,493 1,156 $27,345
352,365
kWh
$13,754
706
kW-months/year
$7,493
1,156
MMBtu
TOTAL IMPLEMENTED Savings:
$42,172
Cost:
$73,162
$23,941 308,500 $11,418 586 $6,813 1,063 $23,941
308,500
kWh
$11,418
586
kW-months/year
$6,813
1,063
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas