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IAC Assessment: SD0468
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IAC Assessment: SD0468
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IAC Center San Diego State University
Assessment Year 2013
Principal Product Food Coatings
NAICS 333241 - Food Product Machinery Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 35
Plant Area (Sq.Ft.) 50,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 3,395
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $65,358 800,000 kWh $0.08
Electricity Demand $26,887 2,644 kW-months/year $10.17
Electricity Fees $2,188 - $ -
Natural Gas $10,491 1,432 MMBtu $7.32
TOTAL ENERGY COSTS $104,924
RECOMMENDED SAVINGS* $25,196 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,223
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$8,265
Cost:
$23,840
$4,457 54,551 $3,808 374 - - - - $4,457
54,551
kWh
$3,808
374
kW-months/year
-
-
MMBtu
-
-
$
02: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$7,607
Cost:
$1,050
- - - - - - $7,607 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,607
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,278
Cost:
$1,600
$1,637 15,840 $2,641 384 - - - - $1,637
15,840
kWh
$2,641
384
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,973
Cost:
$5,650
- - - - $2,973 406 - - -
-
kWh
-
-
kW-months/year
$2,973
406
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,073
Cost:
$700
$1,709 20,910 $364 36 - - - - $1,709
20,910
kWh
$364
36
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$25,196
Cost:
$32,840
$7,803 91,301 $6,813 794 $2,973 406 $7,607 - $7,803
91,301
kWh
$6,813
794
kW-months/year
$2,973
406
MMBtu
$7,607
-
$
TOTAL IMPLEMENTED Savings:
$22,223
Cost:
$27,190
$7,803 91,301 $6,813 794 - - $7,607 - $7,803
91,301
kWh
$6,813
794
kW-months/year
-
-
MMBtu
$7,607
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost