IAC logo
IAC Assessment: SD0474
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0474
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2013
Principal Product APET containers
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 175
Plant Area (Sq.Ft.) 178,000
Annual Production 500,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,127,293 27,153,716 kWh $0.08
Electricity Demand $469,705 53,911 kW-months/year $8.71
Natural Gas $132,720 26,538 MMBtu $5.00
TOTAL ENERGY COSTS $2,729,718
RECOMMENDED SAVINGS* $623,463 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $82,016
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$404,689
Cost:
$1,152,300
$612,304 7,819,980 $100,820 11,575 $(-241,303) (-48,251) $(-67,132) - $612,304
7,819,980
kWh
$100,820
11,575
kW-months/year
$(-241,303)
(-48,251)
MMBtu
$(-67,132)
-
$
02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$47,675
Cost:
$150,500
$42,689 545,203 $4,986 572 - - - - $42,689
545,203
kWh
$4,986
572
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$44,050
Cost:
$30,000
$44,050 562,590 - - - - - - $44,050
562,590
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$40,480
Cost:
$35,200
$44,377 566,757 $7,897 907 $(-11,794) (-2,358) - - $44,377
566,757
kWh
$7,897
907
kW-months/year
$(-11,794)
(-2,358)
MMBtu
-
-
$
05: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$37,276
Cost:
$40,200
$34,230 437,162 $3,046 350 - - - - $34,230
437,162
kWh
$3,046
350
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$23,678
Cost:
$87,264
$23,678 302,400 - - - - - - $23,678
302,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$15,779
Cost:
$45,500
- - - - $15,779 3,155 - - -
-
kWh
-
-
kW-months/year
$15,779
3,155
MMBtu
-
-
$
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$5,576
Cost:
$16,500
$5,166 65,981 $410 47 - - - - $5,166
65,981
kWh
$410
47
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,172
Cost:
$5,250
$1,811 23,133 $361 41 - - - - $1,811
23,133
kWh
$361
41
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,088
Cost:
$7,400
$2,008 25,651 $80 9 - - - - $2,008
25,651
kWh
$80
9
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$623,463
Cost:
$1,570,114
$810,313 10,348,857 $117,600 13,502 $(-237,318) (-47,454) $(-67,132) - $810,313
10,348,857
kWh
$117,600
13,502
kW-months/year
$(-237,318)
(-47,454)
MMBtu
$(-67,132)
-
$
TOTAL IMPLEMENTED Savings:
$82,016
Cost:
$88,050
$82,426 1,052,703 $11,384 1,307 $(-11,794) (-2,358) - - $82,426
1,052,703
kWh
$11,384
1,307
kW-months/year
$(-11,794)
(-2,358)
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes