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IAC Assessment: SD0515
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IAC Assessment: SD0515
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IAC Center San Diego State University
Assessment Year 2015
Principal Product aircraft structures
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 1,150,000
Annual Production 50,000 Pieces
Production Hrs. Annual 6,240
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,628,052 21,827,094 kWh $0.07
Electricity Demand $716,901 46,063 kW-months/year $15.56
Electricity Fees $169,215 - $ -
Natural Gas $218,442 31,217 MMBtu $7.00
TOTAL ENERGY COSTS $2,732,610
RECOMMENDED SAVINGS* $444,762 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$209,960
Cost:
$1,040,000
$210,385 3,853,200 $121,368 7,800 $(-121,793) (-17,399) $210,385
3,853,200
kWh
$121,368
7,800
kW-months/year
$(-121,793)
(-17,399)
MMBtu
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$163,675
Cost:
$32,788
$147,736 1,980,379 $75,061 4,824 $(-59,122) (-8,446) $147,736
1,980,379
kWh
$75,061
4,824
kW-months/year
$(-59,122)
(-8,446)
MMBtu
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$49,380
Cost:
$151,600
$32,173 431,281 $17,207 1,106 - - $32,173
431,281
kWh
$17,207
1,106
kW-months/year
-
-
MMBtu
04: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$9,105
Cost:
$25,000
$7,078 94,881 $2,027 130 - - $7,078
94,881
kWh
$2,027
130
kW-months/year
-
-
MMBtu
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$5,959
Cost:
$12,000
$5,959 79,886 - - - - $5,959
79,886
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,564
Cost:
$5,290
$2,317 31,037 $1,247 80 - - $2,317
31,037
kWh
$1,247
80
kW-months/year
-
-
MMBtu
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,240
Cost:
$1,550
$530 7,110 $710 46 - - $530
7,110
kWh
$710
46
kW-months/year
-
-
MMBtu
08: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$948
Cost:
$3,375
$(-569) (-7,622) $(-163) (-11) $1,680 240 $(-569)
(-7,622)
kWh
$(-163)
(-11)
kW-months/year
$1,680
240
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$931
Cost:
$3,050
$668 8,960 $263 17 - - $668
8,960
kWh
$263
17
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$444,762
Cost:
$1,274,653
$406,277 6,479,112 $217,720 13,992 $(-179,235) (-25,605) $406,277
6,479,112
kWh
$217,720
13,992
kW-months/year
$(-179,235)
(-25,605)
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas