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IAC Assessment: SD0517
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IAC Assessment: SD0517
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IAC Center San Diego State University
Assessment Year 2015
Principal Product Control Valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 80,175
Annual Production 10,000 Pieces
Production Hrs. Annual 6,120
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $723,464 7,149,360 kWh $0.10
Electricity Demand $417,243 33,643 kW-months/year $12.40
Electricity Fees $157,522 - $ -
Natural Gas $41,615 6,105 MMBtu $6.82
TOTAL ENERGY COSTS $1,339,844
RECOMMENDED SAVINGS* $210,723 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $91,329
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$69,718
Cost:
$163,200
$63,476 627,230 $6,242 504 - - $63,476
627,230
kWh
$6,242
504
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$54,474
Cost:
$5,633
$42,700 421,933 $11,774 950 - - $42,700
421,933
kWh
$11,774
950
kW-months/year
-
-
MMBtu
03: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$54,235
Cost:
$108,000
$48,205 476,321 $6,030 486 - - $48,205
476,321
kWh
$6,030
486
kW-months/year
-
-
MMBtu
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$18,457
Cost:
$11,700
$18,457 182,354 - - - - $18,457
182,354
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$5,974
Cost:
$8,760
- - - - $5,974 876 -
-
kWh
-
-
kW-months/year
$5,974
876
MMBtu
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,975
Cost:
$9,935
$3,002 29,144 $1,967 162 $(-994) (-124) $3,002
29,144
kWh
$1,967
162
kW-months/year
$(-994)
(-124)
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,154
Cost:
$2,000
$2,520 24,469 $634 51 - - $2,520
24,469
kWh
$634
51
kW-months/year
-
-
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$736
Cost:
$2,350
$489 4,839 $247 20 - - $489
4,839
kWh
$247
20
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$210,723
Cost:
$311,578
$178,849 1,766,290 $26,894 2,173 $4,980 752 $178,849
1,766,290
kWh
$26,894
2,173
kW-months/year
$4,980
752
MMBtu
TOTAL IMPLEMENTED Savings:
$91,329
Cost:
$176,900
$84,453 834,053 $6,876 555 - - $84,453
834,053
kWh
$6,876
555
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas