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IAC Assessment: SD0521
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IAC Assessment: SD0521
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IAC Center San Diego State University
Assessment Year 2016
Principal Product Injection Molded Plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 45,000
Annual Production 80,001 Units
Production Hrs. Annual 7,350
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,611 1,482,967 kWh $0.09
Electricity Demand $122,750 4,855 kW-months/year $25.28
Electricity Fees $6,638 - $ -
TOTAL ENERGY COSTS $258,999
RECOMMENDED SAVINGS* $114,694 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$63,923
Cost:
$80,120
$40,133 459,193 $33,582 1,328 $(-9,792) (-1,959) - - - - $40,133
459,193
kWh
$33,582
1,328
kW-months/year
$(-9,792)
(-1,959)
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,324
Cost:
$35,903
$6,793 77,713 $3,248 129 - - - - $6,283 - $6,793
77,713
kWh
$3,248
129
kW-months/year
-
-
MMBtu
-
-
$
$6,283
-
$
03: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$11,486
Cost:
$5,500
$(-34) (-381) - - - - $11,520 - - - $(-34)
(-381)
kWh
-
-
kW-months/year
-
-
MMBtu
$11,520
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$8,590
Cost:
$4,950
$8,590 98,285 - - - - - - - - $8,590
98,285
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,749
Cost:
$1,000
$3,171 36,280 $1,578 62 - - - - - - $3,171
36,280
kWh
$1,578
62
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,938
Cost:
$800
$2,938 33,619 - - - - - - - - $2,938
33,619
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,421
Cost:
$3,450
$1,863 21,327 $558 22 - - - - - - $1,863
21,327
kWh
$558
22
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,279
Cost:
$1,300
$643 7,352 $1,636 65 - - - - - - $643
7,352
kWh
$1,636
65
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7145 INSTALL SKYLIGHTS Savings:
$1,418
Cost:
$3,648
$1,016 11,629 $402 16 - - - - - - $1,016
11,629
kWh
$402
16
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$566
Cost:
$203
$566 6,475 - - - - - - - - $566
6,475
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$114,694
Cost:
$136,874
$65,679 751,492 $41,004 1,622 $(-9,792) (-1,959) $11,520 - $6,283 - $65,679
751,492
kWh
$41,004
1,622
kW-months/year
$(-9,792)
(-1,959)
MMBtu
$11,520
-
$
$6,283
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material One-time Revenue or Avoided Cost