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IAC Assessment: SD0536
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IAC Assessment: SD0536
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IAC Center San Diego State University
Assessment Year 2016
Principal Product Steel Wire Drawing and Other Fabricated Wire Products
NAICS 332618 - Other Fabricated Wire Product Manufacturing
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 80,000
Annual Production 150 Units
Production Hrs. Annual 7,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $102,866 1,363,143 kWh $0.08
Electricity Demand $93,723 3,710 kW-months/year $25.26
Electricity Fees $7,363 - $ -
Natural Gas $173,184 30,247 MMBtu $5.73
TOTAL ENERGY COSTS $377,136
RECOMMENDED SAVINGS* $144,781 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,365
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$91,093
Cost:
$350,298
$68,332 1,231,200 $54,562 2,160 $(-31,801) (-5,560) - - $68,332
1,231,200
kWh
$54,562
2,160
kW-months/year
$(-31,801)
(-5,560)
MMBtu
-
-
$
02: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$23,163
Cost:
$68,259
- - - - $(-1,837) (-321) $25,000 - -
-
kWh
-
-
kW-months/year
$(-1,837)
(-321)
MMBtu
$25,000
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,468
Cost:
$8,787
$4,682 62,007 $2,786 110 - - - - $4,682
62,007
kWh
$2,786
110
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$6,259
Cost:
$11,760
$2,705 35,839 $3,554 141 - - - - $2,705
35,839
kWh
$3,554
141
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,594
Cost:
$11,180
- - - - $5,594 980 - - -
-
kWh
-
-
kW-months/year
$5,594
980
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,995
Cost:
$648
$2,184 28,927 $811 32 - - - - $2,184
28,927
kWh
$811
32
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,367
Cost:
$3,700
$2,022 26,775 $345 14 - - - - $2,022
26,775
kWh
$345
14
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,796
Cost:
$2,742
- - - - $1,796 314 - - -
-
kWh
-
-
kW-months/year
$1,796
314
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,472
Cost:
$200
$1,472 19,496 - - - - - - $1,472
19,496
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,296
Cost:
$3,200
$1,296 17,170 - - - - - - $1,296
17,170
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,278
Cost:
$1,200
$768 10,174 $510 20 - - - - $768
10,174
kWh
$510
20
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$144,781
Cost:
$461,974
$83,461 1,431,588 $62,568 2,477 $(-26,248) (-4,587) $25,000 - $83,461
1,431,588
kWh
$62,568
2,477
kW-months/year
$(-26,248)
(-4,587)
MMBtu
$25,000
-
$
TOTAL IMPLEMENTED Savings:
$7,365
Cost:
$7,790
$4,248 56,271 $1,321 52 $1,796 314 - - $4,248
56,271
kWh
$1,321
52
kW-months/year
$1,796
314
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost