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IAC Assessment: SD0586
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IAC Assessment: SD0586
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 2019
Principal Product Windows and Doors
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 450
Plant Area (Sq.Ft.) 185,000
Annual Production 286,800 Units
Production Hrs. Annual 5,720
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $262,098 3,745,477 kWh $0.07
Electricity Demand $248,489 9,158 kW-months/year $27.13
Electricity Fees $9,293 - $ -
Natural Gas $29,312 3,812 MMBtu $7.69
Other Gas $180 1 MMBtu $180.00
TOTAL ENERGY COSTS $549,372
RECOMMENDED SAVINGS* $97,018 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $95,075
#|Description Savings
Cost
Status Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Electricity Usage Electricity Demand One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$57,437
Cost:
$117,800
$39,565 565,228 $17,872 659 - - $39,565
565,228
kWh
$17,872
659
kW-months/year
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,164
Cost:
$24,783
$13,478 192,557 $10,963 404 $723 - $13,478
192,557
kWh
$10,963
404
kW-months/year
$723
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,548
Cost:
$17,875
$2,509 35,836 $2,039 75 - - $2,509
35,836
kWh
$2,039
75
kW-months/year
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,460
Cost:
-
$2,460 35,139 - - - - $2,460
35,139
kWh
-
-
kW-months/year
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,882
Cost:
$330
$1,882 26,879 - - - - $1,882
26,879
kWh
-
-
kW-months/year
-
-
$
06: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$1,834
Cost:
$2,795
$1,834 26,201 - - - - $1,834
26,201
kWh
-
-
kW-months/year
-
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,750
Cost:
$350
$1,750 24,999 - - - - $1,750
24,999
kWh
-
-
kW-months/year
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,943
Cost:
$750
$1,599 22,781 $344 13 - - $1,599
22,781
kWh
$344
13
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$97,018
Cost:
$164,683
$65,077 929,620 $31,218 1,151 $723 - $65,077
929,620
kWh
$31,218
1,151
kW-months/year
$723
-
$
TOTAL IMPLEMENTED Savings:
$95,075
Cost:
$163,933
$63,478 906,839 $30,874 1,138 $723 - $63,478
906,839
kWh
$30,874
1,138
kW-months/year
$723
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Electricity Usage Electricity Demand One-time Revenue or Avoided Cost