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IAC Assessment: SD0635
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IAC Assessment: SD0635
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IAC Center San Diego State University
Assessment Year 2023
Principal Product Heat Treated Aluminum Alloys
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $5,000,000-$10,000,000
# of Employees 53
Plant Area (Sq.Ft.) 38,000
Annual Production 200,000 Units
Production Hrs. Annual 6,732
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $47,525 1,166,425 kWh $0.04
Electricity Demand $71,563 2,673 kW-months/year $26.77
Electricity Fees $25,983 - $ -
Natural Gas $124,576 22,225 MMBtu $5.61
TOTAL ENERGY COSTS $269,647
RECOMMENDED SAVINGS* $187,547 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $118,921
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$77,202
Cost:
$252,463
$14,239 349,860 $62,963 2,352 - - - - $14,239
349,860
kWh
$62,963
2,352
kW-months/year
-
-
MMBtu
-
-
$
02: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$57,958
Cost:
-
$(-1,793) (-44,051) $59,751 2,232 - - - - $(-1,793)
(-44,051)
kWh
$59,751
2,232
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,458
Cost:
$1,000
$307 7,544 $1,151 43 - - - - $307
7,544
kWh
$1,151
43
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$22,128
Cost:
$51,000
- - - - $22,128 3,944 - - -
-
kWh
-
-
kW-months/year
$22,128
3,944
MMBtu
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$10,668
Cost:
$37,853
$6,983 171,579 $7,791 291 $(-4,106) (-732) - - $6,983
171,579
kWh
$7,791
291
kW-months/year
$(-4,106)
(-732)
MMBtu
-
-
$
06: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$10,368
Cost:
-
- - - - $10,368 1,848 - - -
-
kWh
-
-
kW-months/year
$10,368
1,848
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$541
Cost:
$1,832
$261 6,420 $255 10 - - $25 - $261
6,420
kWh
$255
10
kW-months/year
-
-
MMBtu
$25
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$5,330
Cost:
$3,125
- - - - $5,330 950 - - -
-
kWh
-
-
kW-months/year
$5,330
950
MMBtu
-
-
$
09: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$1,894
Cost:
$3,900
$893 21,951 $1,001 37 - - - - $893
21,951
kWh
$1,001
37
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$187,547
Cost:
$351,173
$20,890 513,303 $132,912 4,965 $33,720 6,010 $25 - $20,890
513,303
kWh
$132,912
4,965
kW-months/year
$33,720
6,010
MMBtu
$25
-
$
TOTAL IMPLEMENTED Savings:
$118,921
Cost:
$313,320
$15,700 385,775 $65,370 2,442 $37,826 6,742 $25 - $15,700
385,775
kWh
$65,370
2,442
kW-months/year
$37,826
6,742
MMBtu
$25
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost