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IAC Assessment: SD0641
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IAC Assessment: SD0641
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IAC Center San Diego State University
Assessment Year 2023
Principal Product Fiberglass Bus and Train Components
NAICS 327212 - Other Pressed and Blown Glass and Glassware Manufacturing
SIC 3229 - Pressed And Blown Glass, Nec
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 55,000
Annual Production 500,000 Units
Production Hrs. Annual 2,160
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,775 520,805 kWh $0.11
Electricity Demand $70,314 3,117 kW-months/year $22.56
Electricity Fees $6,152 - $ -
Natural Gas $36,746 1,607 MMBtu $22.87
TOTAL ENERGY COSTS $515,667
RECOMMENDED SAVINGS* $153,671 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,189
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ gal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,553
Cost:
$19,352
$2,985 27,873 $3,497 155 $71 - - - - - $2,985
27,873
kWh
$3,497
155
kW-months/year
$71
-
$
-
-
MMBtu
-
-
gal
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,834
Cost:
$21,620
$2,184 20,394 $3,650 162 - - - - - - $2,184
20,394
kWh
$3,650
162
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
03: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$2,501
Cost:
$11,000
$2,501 23,348 - - - - - - - - $2,501
23,348
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,929
Cost:
$16,830
$1,708 15,952 $2,221 98 - - - - - - $1,708
15,952
kWh
$2,221
98
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,325
Cost:
$8,632
$772 7,203 $2,256 100 - - $(-703) (-31) - - $772
7,203
kWh
$2,256
100
kW-months/year
-
-
$
$(-703)
(-31)
MMBtu
-
-
gal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$252
Cost:
$1,171
$75 705 $177 8 - - - - - - $75
705
kWh
$177
8
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
07: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$46,189
Cost:
$70,634
$19,117 178,500 $27,072 1,200 - - - - - - $19,117
178,500
kWh
$27,072
1,200
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$628
Cost:
$1,441
$291 2,718 $337 15 - - - - - - $291
2,718
kWh
$337
15
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
09: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$3,019
Cost:
$7,800
- - - - - - $3,019 132 - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,019
132
MMBtu
-
-
gal
10: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$2,049
Cost:
$6,650
$760 7,095 $1,289 57 - - - - - - $760
7,095
kWh
$1,289
57
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$347
Cost:
$332
$65 609 $282 13 - - - - - - $65
609
kWh
$282
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
12: 3.1121 USE MORE EFFICIENT ADHESIVE APPLICATORS Savings:
$80,045
Cost:
$6,600
- - - - - - - - $80,045 748 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$80,045
748
gal
TOTAL RECOMMENDED Savings:
$153,671
Cost:
$172,062
$30,458 284,397 $40,781 1,808 $71 - $2,317 101 $80,045 748 $30,458
284,397
kWh
$40,781
1,808
kW-months/year
$71
-
$
$2,317
101
MMBtu
$80,045
748
gal
TOTAL IMPLEMENTED Savings:
$46,189
Cost:
$70,634
$19,117 178,500 $27,072 1,200 - - - - - - $19,117
178,500
kWh
$27,072
1,200
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz)