IAC logo
IAC Assessment: SD0642
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0642
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2023
Principal Product Metal Doors and Windows
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 40,000
Annual Production 100,000 Units
Production Hrs. Annual 4,250
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $96,909 1,061,490 kWh $0.09
Electricity Demand $27,256 3,233 kW-months/year $8.43
Electricity Fees $5,614 - $ -
Natural Gas $10,011 363 MMBtu $27.60
TOTAL ENERGY COSTS $201,900
RECOMMENDED SAVINGS* $75,535 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ gal $ $
01: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$1,793
Cost:
$2,300
$1,793 19,644 - - - - - - $1,793
19,644
kWh
-
-
kW-months/year
-
-
gal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,958
Cost:
$14,573
$2,193 24,016 $730 87 - - $35 - $2,193
24,016
kWh
$730
87
kW-months/year
-
-
gal
$35
-
$
03: 3.1121 USE MORE EFFICIENT ADHESIVE APPLICATORS Savings:
$14,334
Cost:
$2,200
- - - - $14,334 207 - - -
-
kWh
-
-
kW-months/year
$14,334
207
gal
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,070
Cost:
$500
$1,070 11,724 - - - - - - $1,070
11,724
kWh
-
-
kW-months/year
-
-
gal
-
-
$
05: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$44,733
Cost:
$141,268
$32,594 357,000 $12,139 1,440 - - - - $32,594
357,000
kWh
$12,139
1,440
kW-months/year
-
-
gal
-
-
$
06: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$4,384
Cost:
-
$(-4,521) (-49,518) $8,905 1,056 - - - - $(-4,521)
(-49,518)
kWh
$8,905
1,056
kW-months/year
-
-
gal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$325
Cost:
$847
$255 2,787 $71 8 - - - - $255
2,787
kWh
$71
8
kW-months/year
-
-
gal
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,872
Cost:
$2,290
$1,389 15,218 $483 57 - - - - $1,389
15,218
kWh
$483
57
kW-months/year
-
-
gal
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,066
Cost:
$5,607
$3,184 34,869 $882 105 - - - - $3,184
34,869
kWh
$882
105
kW-months/year
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$75,535
Cost:
$169,585
$37,956 415,740 $23,210 2,753 $14,334 207 $35 - $37,956
415,740
kWh
$23,210
2,753
kW-months/year
$14,334
207
gal
$35
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $
Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes