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IAC Assessment: SD0646
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IAC Assessment: SD0646
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IAC Center San Diego State University
Assessment Year 2024
Principal Product Sheet Metal Fabrication
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 73,000
Annual Production 300 Units
Production Hrs. Annual 2,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $102,899 898,040 kWh $0.11
Electricity Demand $52,472 3,734 kW-months/year $14.05
Electricity Fees $37,721 - $ -
Natural Gas $56,912 3,224 MMBtu $17.65
TOTAL ENERGY COSTS $293,000
RECOMMENDED SAVINGS* $174,761 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $158,670
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$678
Cost:
$180
$201 1,753 $477 34 - - - - - - - - $201
1,753
kWh
$477
34
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$16,626
Cost:
$6,076
- - - - $16,626 942 - - - - - - -
-
kWh
-
-
kW-months/year
$16,626
942
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$503
Cost:
$614
- - - - $503 28 - - - - - - -
-
kWh
-
-
kW-months/year
$503
28
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$81,600
Cost:
$250,043
$61,368 535,500 $20,232 1,440 - - - - - - - - $61,368
535,500
kWh
$20,232
1,440
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$8,600
Cost:
-
$(-1,516) (-13,227) $10,116 720 - - - - - - - - $(-1,516)
(-13,227)
kWh
$10,116
720
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$32,881
Cost:
$97,356
$(-14,016) (-122,304) - - - - $34,782 17,566,602 - - $12,115 - $(-14,016)
(-122,304)
kWh
-
-
kW-months/year
-
-
MMBtu
$34,782
17,566,602
gal
-
-
$
$12,115
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$898
Cost:
$3,115
$898 7,833 - - - - - - - - - - $898
7,833
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,221
Cost:
$10,759
$2,029 17,703 $1,137 81 - - - - $55 - - - $2,029
17,703
kWh
$1,137
81
kW-months/year
-
-
MMBtu
-
-
gal
$55
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$276
Cost:
$932
$159 1,391 $117 8 - - - - - - - - $159
1,391
kWh
$117
8
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$4,515
Cost:
$6,200
$4,515 39,400 - - - - - - - - - - $4,515
39,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$516
Cost:
$250
$516 4,505 - - - - - - - - - - $516
4,505
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,254
Cost:
$250
$9,254 80,746 - - - - - - - - - - $9,254
80,746
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
13: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,672
Cost:
$3,061
$4,855 42,361 $818 58 - - - - - - - - $4,855
42,361
kWh
$818
58
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
14: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,188
Cost:
$6,972
$4,168 36,368 $20 1 - - - - - - - - $4,168
36,368
kWh
$20
1
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
15: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,333
Cost:
$13,388
$5,333 46,533 - - - - - - - - - - $5,333
46,533
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$174,761
Cost:
$399,196
$77,764 678,562 $32,917 2,343 $17,129 970 $34,782 17,566,602 $55 - $12,115 - $77,764
678,562
kWh
$32,917
2,343
kW-months/year
$17,129
970
MMBtu
$34,782
17,566,602
gal
$55
-
$
$12,115
-
$
TOTAL IMPLEMENTED Savings:
$158,670
Cost:
$372,660
$62,510 545,467 $32,079 2,283 $17,129 970 $34,782 17,566,602 $55 - $12,115 - $62,510
545,467
kWh
$32,079
2,283
kW-months/year
$17,129
970
MMBtu
$34,782
17,566,602
gal
$55
-
$
$12,115
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes