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IAC Assessment: SD0659
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IAC Assessment: SD0659
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 2024
Principal Product Plastic Bottles
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 292,000
Annual Production 884,000,000 Pieces
Production Hrs. Annual 8,568
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,265,763 32,575,063 kWh $0.13
Electricity Demand $1,234,495 68,496 kW-months/year $18.02
Natural Gas $44,809 2,394 MMBtu $18.72
TOTAL ENERGY COSTS $5,545,067
RECOMMENDED SAVINGS* $802,666 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost
$ kWh $ kW-months/year $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$150,247
Cost:
$333,540
$94,937 724,710 $55,310 3,069 - - $94,937
724,710
kWh
$55,310
3,069
kW-months/year
-
-
$
02: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$48,096
Cost:
-
$(-12,091) (-92,295) $60,187 3,340 - - $(-12,091)
(-92,295)
kWh
$60,187
3,340
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$86,343
Cost:
$34,702
$71,599 546,559 $14,146 785 $598 - $71,599
546,559
kWh
$14,146
785
kW-months/year
$598
-
$
04: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$78,160
Cost:
$16,180
$65,528 500,217 $12,632 701 - - $65,528
500,217
kWh
$12,632
701
kW-months/year
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,955
Cost:
$2,109
$2,398 18,303 $557 31 - - $2,398
18,303
kWh
$557
31
kW-months/year
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,742
Cost:
$3,181
$4,815 36,752 $927 51 - - $4,815
36,752
kWh
$927
51
kW-months/year
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$86,038
Cost:
$57,435
$72,140 550,688 $13,898 771 - - $72,140
550,688
kWh
$13,898
771
kW-months/year
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$42,562
Cost:
-
$42,562 324,901 - - - - $42,562
324,901
kWh
-
-
kW-months/year
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,401
Cost:
$2,880
$3,691 28,168 $711 39 - - $3,691
28,168
kWh
$711
39
kW-months/year
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,080
Cost:
$3,360
$2,080 15,879 - - - - $2,080
15,879
kWh
-
-
kW-months/year
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$53,887
Cost:
$3,345
$53,887 411,350 - - - - $53,887
411,350
kWh
-
-
kW-months/year
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$56,412
Cost:
$3,345
$56,412 430,629 - - - - $56,412
430,629
kWh
-
-
kW-months/year
-
-
$
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$55,674
Cost:
$3,278
$46,680 356,339 $8,993 499 - - $46,680
356,339
kWh
$8,993
499
kW-months/year
-
-
$
14: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$130,069
Cost:
$201,000
$93,372 712,760 $36,697 2,036 - - $93,372
712,760
kWh
$36,697
2,036
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$802,666
Cost:
$664,355
$598,009 4,564,960 $204,059 11,324 $598 - $598,009
4,564,960
kWh
$204,059
11,324
kW-months/year
$598
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Ancillary Material Cost Electricity Usage Electricity Demand Ancillary Material Cost