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IAC Assessment: SD0664
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IAC Assessment: SD0664
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center San Diego State University
Assessment Year 2025
Principal Product Steel Tubing
NAICS 339112 - Surgical and Medical Instrument Manufacturing
SIC 3841 - Surgical And Medical Instruments
Sales $10,000,000-$50,000,000
# of Employees 157
Plant Area (Sq.Ft.) 76,319
Annual Production 1,000 Units
Production Hrs. Annual 8,568
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $359,826 1,848,653 kWh $0.19
Electricity Demand $184,993 3,700 kW-months/year $50.00
Electricity Fees $5,150 - $ -
Natural Gas $55,113 4,695 MMBtu $11.74
TOTAL ENERGY COSTS $848,121
RECOMMENDED SAVINGS* $798,946 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz)
$ kWh $ kW-months/year $ MMBtu $ gal
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$564,124
Cost:
$638,912
$270,148 1,388,220 $293,976 5,880 - - - - $270,148
1,388,220
kWh
$293,976
5,880
kW-months/year
-
-
MMBtu
-
-
gal
02: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$82,562
Cost:
$4,772
$(-9,949) (-51,125) $92,511 1,850 - - - - $(-9,949)
(-51,125)
kWh
$92,511
1,850
kW-months/year
-
-
MMBtu
-
-
gal
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,786
Cost:
$6,845
- - - - $3,786 323 - - -
-
kWh
-
-
kW-months/year
$3,786
323
MMBtu
-
-
gal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,835
Cost:
$3,044
$4,291 22,052 $1,544 31 - - - - $4,291
22,052
kWh
$1,544
31
kW-months/year
-
-
MMBtu
-
-
gal
05: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$107,677
Cost:
$47,756
$(-69,965) (-359,535) $(-33,570) (-671) - - $211,212 370,548 $(-69,965)
(-359,535)
kWh
$(-33,570)
(-671)
kW-months/year
-
-
MMBtu
$211,212
370,548
gal
06: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$15,250
Cost:
$16,600
- - - - $15,250 1,302 - - -
-
kWh
-
-
kW-months/year
$15,250
1,302
MMBtu
-
-
gal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,187
Cost:
$1,186
$873 4,485 $314 6 - - - - $873
4,485
kWh
$314
6
kW-months/year
-
-
MMBtu
-
-
gal
08: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$16,147
Cost:
$6,200
$16,147 82,974 - - - - - - $16,147
82,974
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,377
Cost:
$250
$2,377 12,217 - - - - - - $2,377
12,217
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$798,946
Cost:
$725,565
$213,922 1,099,288 $354,775 7,095 $19,037 1,625 $211,212 370,548 $213,922
1,099,288
kWh
$354,775
7,095
kW-months/year
$19,037
1,625
MMBtu
$211,212
370,548
gal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz)