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IAC Assessment: SF0086
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IAC Assessment: SF0086
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IAC Center San Francisco State University
Assessment Year 1996
Principal Product Iron Castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 90,000
Annual Production 40,000 Tons
Production Hrs. Annual 4,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $817,975 16,189,039 kWh $0.05
Electricity Demand $259,320 38,388 kW-months/year $6.76
Natural Gas $126,229 116,180 MMBtu $1.09
Other Energy $1,483,034 175,702 MMBtu $8.44
TOTAL ENERGY COSTS $2,819,179
RECOMMENDED SAVINGS* $91,308 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,046
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,034
Cost:
$4,746
$3,226 63,892 $808 119 - - $3,226
63,892
kWh
$808
119
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,906
Cost:
$400
$1,205 23,740 $701 103 - - $1,205
23,740
kWh
$701
103
kW-months/year
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$37,610
Cost:
$85,150
- - - - $37,610 36,661 -
-
kWh
-
-
kW-months/year
$37,610
36,661
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,708
Cost:
$2,145
$4,854 95,838 $1,854 274 - - $4,854
95,838
kWh
$1,854
274
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,012
Cost:
-
$1,630 27,843 $382 56 - - $1,630
27,843
kWh
$382
56
kW-months/year
-
-
MMBtu
06: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$1,865
Cost:
$6,500
$1,356 26,964 $509 75 - - $1,356
26,964
kWh
$509
75
kW-months/year
-
-
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,746
Cost:
$12,550
- - - - $5,746 5,635 -
-
kWh
-
-
kW-months/year
$5,746
5,635
MMBtu
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$26,973
Cost:
$3,335
$19,191 379,543 $7,782 245 - - $19,191
379,543
kWh
$7,782
245
kW-months/year
-
-
MMBtu
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,454
Cost:
$3,975
- - - - $4,454 4,101 -
-
kWh
-
-
kW-months/year
$4,454
4,101
MMBtu
TOTAL RECOMMENDED Savings:
$91,308
Cost:
$118,801
$31,462 617,820 $12,036 872 $47,810 46,397 $31,462
617,820
kWh
$12,036
872
kW-months/year
$47,810
46,397
MMBtu
TOTAL IMPLEMENTED Savings:
$46,046
Cost:
$20,701
$30,257 594,080 $11,335 769 $4,454 4,101 $30,257
594,080
kWh
$11,335
769
kW-months/year
$4,454
4,101
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas