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IAC Assessment: SF0216
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IAC Assessment: SF0216
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IAC Center San Francisco State University
Assessment Year 2001
Principal Product Cement Dust
NAICS n/a
SIC 3241 - Cement, Hydraulic
Sales $50,000,000-$100,000,000
# of Employees 217
Plant Area (Sq.Ft.) 780,084
Annual Production 1,570,000 Tons
Production Hrs. Annual 8,064
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,707,019 70,000,620 kWh $0.04
Natural Gas $1,132,609 218,325 MMBtu $5.19
TOTAL ENERGY COSTS $3,951,653
RECOMMENDED SAVINGS* $5,006,210 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $131,098
#|Description Savings
Cost
Status Electricity Usage Coal Electricity Usage Coal
$ kWh $ MMBtu
01: 4.1320 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$83,016
Cost:
-
- - $83,016 55,619 -
-
kWh
$83,016
55,619
MMBtu
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$24,891
Cost:
$400
$24,891 643,685 - - $24,891
643,685
kWh
-
-
MMBtu
03: 4.1320 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$1,884
Cost:
$530
$1,884 57,751 - - $1,884
57,751
kWh
-
-
MMBtu
04: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$14,286
Cost:
$2,150
$14,286 63,165 - - $14,286
63,165
kWh
-
-
MMBtu
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$8,905
Cost:
$7,982
$8,905 200,297 - - $8,905
200,297
kWh
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$38,460
Cost:
$5,295
$38,460 1,168,163 - - $38,460
1,168,163
kWh
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$30,349
Cost:
$44,387
$30,349 1,147,850 - - $30,349
1,147,850
kWh
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$828
Cost:
$1,691
$828 21,403 - - $828
21,403
kWh
-
-
MMBtu
09: 2.5123 REDUCE FLUID FLOW RATES Savings:
$1,160
Cost:
$5,108
$1,160 29,991 - - $1,160
29,991
kWh
-
-
MMBtu
10: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$4,802,431
Cost:
$12,539,013
$4,802,431 59,531,882 - - $4,802,431
59,531,882
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$5,006,210
Cost:
$12,606,556
$4,923,194 62,864,187 $83,016 55,619 $4,923,194
62,864,187
kWh
$83,016
55,619
MMBtu
TOTAL IMPLEMENTED Savings:
$131,098
Cost:
$10,532
$48,082 907,147 $83,016 55,619 $48,082
907,147
kWh
$83,016
55,619
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Coal Electricity Usage Coal