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IAC Assessment: SF0242
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IAC Assessment: SF0242
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IAC Center San Francisco State University
Assessment Year 2002
Principal Product Toyota Auto Parts
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $1,000,000-$5,000,000
# of Employees 100
Plant Area (Sq.Ft.) 50,000
Annual Production 5,900,000 Pieces
Production Hrs. Annual 6,240
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $307,031 2,320,897 kWh $0.13
Electricity Demand $43,486 9,075 kW-months/year $4.79
Natural Gas $21,906 3,757 MMBtu $5.83
TOTAL ENERGY COSTS $397,661
RECOMMENDED SAVINGS* $28,955 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,336
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,642
Cost:
$300
$1,218 9,211 $424 88 - - - - $1,218
9,211
kWh
$424
88
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,176
Cost:
$572
$1,084 14,726 $92 16 - - - - $1,084
14,726
kWh
$92
16
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,518
Cost:
$1,217
$2,329 17,633 $189 39 - - - - $2,329
17,633
kWh
$189
39
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,397
Cost:
$3,036
$3,973 26,874 $424 88 - - - - $3,973
26,874
kWh
$424
88
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$553
Cost:
$1,000
$441 3,337 $112 19 - - - - $441
3,337
kWh
$112
19
kW-months/year
-
-
MMBtu
-
-
lb
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,020
Cost:
$3,067
- - - - $2,020 230 - - -
-
kWh
-
-
kW-months/year
$2,020
230
MMBtu
-
-
lb
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$433
Cost:
$1,200
$399 3,020 $34 7 - - - - $399
3,020
kWh
$34
7
kW-months/year
-
-
MMBtu
-
-
lb
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$16,216
Cost:
$16,216
- - - - - - $16,216 230,476 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,216
230,476
lb
TOTAL RECOMMENDED Savings:
$28,955
Cost:
$26,608
$9,444 74,801 $1,275 257 $2,020 230 $16,216 230,476 $9,444
74,801
kWh
$1,275
257
kW-months/year
$2,020
230
MMBtu
$16,216
230,476
lb
TOTAL IMPLEMENTED Savings:
$5,336
Cost:
$2,089
$4,631 41,570 $705 143 - - - - $4,631
41,570
kWh
$705
143
kW-months/year
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)