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IAC Assessment: SF0249
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IAC Assessment: SF0249
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IAC Center San Francisco State University
Assessment Year 2002
Principal Product Plastic Containers
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 137,500
Annual Production 90,000,000 Pieces
Production Hrs. Annual 8,496
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $683,095 7,866,300 kWh $0.09
Electricity Demand $154,209 13,926 kW-months/year $11.07
TOTAL ENERGY COSTS $847,492
RECOMMENDED SAVINGS* $251,681 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,274
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,508
Cost:
-
$3,508 41,042 - - - - - - - - $3,508
41,042
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$9,751
Cost:
-
$9,751 95,376 - - - - - - - - $9,751
95,376
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
03: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$11,151
Cost:
$1,893
$11,151 109,027 - - - - - - - - $11,151
109,027
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$595
Cost:
$366
$595 5,820 - - - - - - - - $595
5,820
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$5,440
Cost:
$3,960
$5,440 24,537 - - - - - - - - $5,440
24,537
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
06: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$50,830
Cost:
$54,425
$55,182 637,200 $11,956 1,080 - - $(-16,308) (-2,718) - - $55,182
637,200
kWh
$11,956
1,080
kW-months/year
-
-
$
$(-16,308)
(-2,718)
MMBtu
-
-
lb
07: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$6,090
Cost:
$7,975
$6,090 70,327 - - - - - - - - $6,090
70,327
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
08: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$365
Cost:
$750
$365 3,568 - - - - - - - - $365
3,568
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
09: 2.5123 REDUCE FLUID FLOW RATES Savings:
$3,021
Cost:
$7,646
$3,021 29,545 - - - - - - - - $3,021
29,545
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,436
Cost:
$9,800
$3,436 39,671 - - - - - - - - $3,436
39,671
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$38,555
Cost:
$166,322
$38,555 379,136 - - - - - - - - $38,555
379,136
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
12: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$38,019
Cost:
$150
- - - - - - - - $38,019 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$38,019
-
lb
13: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,560
Cost:
$9,550
- - - - - - - - $4,560 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,560
-
lb
14: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$76,360
Cost:
$160,000
- - - - $76,360 - - - - - -
-
kWh
-
-
kW-months/year
$76,360
-
$
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$251,681
Cost:
$422,837
$137,094 1,435,249 $11,956 1,080 $76,360 - $(-16,308) (-2,718) $42,579 - $137,094
1,435,249
kWh
$11,956
1,080
kW-months/year
$76,360
-
$
$(-16,308)
(-2,718)
MMBtu
$42,579
-
lb
TOTAL IMPLEMENTED Savings:
$59,274
Cost:
$19,500
$16,695 176,089 - - - - - - $42,579 - $16,695
176,089
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$42,579
-
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)