IAC logo
IAC Assessment: SF0249
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SF0249
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Francisco State University
Assessment Year 2002
Principal Product Plastic Containers
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 137,500
Annual Production 90,000,000 Pieces
Production Hrs. Annual 8,496
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $683,095 7,866,300 kWh $0.09
Electricity Demand $154,209 13,926 kW-months/year $11.07
TOTAL ENERGY COSTS $847,492
RECOMMENDED SAVINGS* $251,681 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,274
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,508
Cost:
-
$3,508 41,042 - - - - - - - - $3,508
41,042
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$9,751
Cost:
-
$9,751 95,376 - - - - - - - - $9,751
95,376
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
03: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$11,151
Cost:
$1,893
$11,151 109,027 - - - - - - - - $11,151
109,027
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$595
Cost:
$366
$595 5,820 - - - - - - - - $595
5,820
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$5,440
Cost:
$3,960
$5,440 24,537 - - - - - - - - $5,440
24,537
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
06: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$50,830
Cost:
$54,425
$55,182 637,200 $11,956 1,080 - - $(-16,308) (-2,718) - - $55,182
637,200
kWh
$11,956
1,080
kW-months/year
-
-
$
$(-16,308)
(-2,718)
MMBtu
-
-
lb
07: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$6,090
Cost:
$7,975
$6,090 70,327 - - - - - - - - $6,090
70,327
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
08: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$365
Cost:
$750
$365 3,568 - - - - - - - - $365
3,568
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
09: 2.5123 REDUCE FLUID FLOW RATES Savings:
$3,021
Cost:
$7,646
$3,021 29,545 - - - - - - - - $3,021
29,545
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,436
Cost:
$9,800
$3,436 39,671 - - - - - - - - $3,436
39,671
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$38,555
Cost:
$166,322
$38,555 379,136 - - - - - - - - $38,555
379,136
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
12: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$38,019
Cost:
$150
- - - - - - - - $38,019 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$38,019
-
lb
13: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,560
Cost:
$9,550
- - - - - - - - $4,560 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,560
-
lb
14: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$76,360
Cost:
$160,000
- - - - $76,360 - - - - - -
-
kWh
-
-
kW-months/year
$76,360
-
$
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$251,681
Cost:
$422,837
$137,094 1,435,249 $11,956 1,080 $76,360 - $(-16,308) (-2,718) $42,579 - $137,094
1,435,249
kWh
$11,956
1,080
kW-months/year
$76,360
-
$
$(-16,308)
(-2,718)
MMBtu
$42,579
-
lb
TOTAL IMPLEMENTED Savings:
$59,274
Cost:
$19,500
$16,695 176,089 - - - - - - $42,579 - $16,695
176,089
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$42,579
-
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)