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IAC Assessment: SF0271
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IAC Assessment: SF0271
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IAC Center San Francisco State University
Assessment Year 2003
Principal Product Asphalt Roofing Shingles
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $10,000,000-$50,000,000
# of Employees 79
Plant Area (Sq.Ft.) 267,800
Annual Production 0 Units
Production Hrs. Annual 6,960
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $568,833 4,467,600 kWh $0.13
Electricity Demand $106,196 9,684 kW-months/year $10.97
Natural Gas $460,999 112,442 MMBtu $4.10
TOTAL ENERGY COSTS $1,452,665
RECOMMENDED SAVINGS* $256,127 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $92,387
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,393
Cost:
$420
$7,393 71,642 - - - - - - - - $7,393
71,642
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,964
Cost:
$567
$1,964 19,035 - - - - - - - - $1,964
19,035
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,225
Cost:
$2,760
$1,381 13,380 $844 77 - - - - - - $1,381
13,380
kWh
$844
77
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,846
Cost:
$38,640
$20,152 195,270 $3,694 337 - - - - - - $20,152
195,270
kWh
$3,694
337
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,167
Cost:
$8,360
$4,367 42,317 $800 73 - - - - - - $4,367
42,317
kWh
$800
73
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,193
Cost:
$15,000
$6,580 63,761 $1,613 147 - - - - - - $6,580
63,761
kWh
$1,613
147
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$142,307
Cost:
$525,000
- - - - $142,307 34,794 - - - - -
-
kWh
-
-
kW-months/year
$142,307
34,794
MMBtu
-
-
$
-
-
$
08: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$56,959
Cost:
$350
- - - - - - $56,959 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$56,959
-
$
-
-
$
09: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$8,073
Cost:
$20,578
- - - - - - - - $8,073 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$8,073
-
$
TOTAL RECOMMENDED Savings:
$256,127
Cost:
$611,675
$41,837 405,405 $6,951 634 $142,307 34,794 $56,959 - $8,073 - $41,837
405,405
kWh
$6,951
634
kW-months/year
$142,307
34,794
MMBtu
$56,959
-
$
$8,073
-
$
TOTAL IMPLEMENTED Savings:
$92,387
Cost:
$42,737
$30,890 299,327 $4,538 414 - - $56,959 - - - $30,890
299,327
kWh
$4,538
414
kW-months/year
-
-
MMBtu
$56,959
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material