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IAC Assessment: SF0284
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IAC Assessment: SF0284
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IAC Center San Francisco State University
Assessment Year 2004
Principal Product Formaldehyde, Resins, Wax Emulsion
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 23
Plant Area (Sq.Ft.) 1,000,000
Annual Production 260,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $447,719 8,043,030 kWh $0.06
Electricity Demand $98,572 12,317 kW-months/year $8.00
Natural Gas $281,741 42,495 MMBtu $6.63
TOTAL ENERGY COSTS $937,525
RECOMMENDED SAVINGS* $171,252 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,435
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
01: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$46,318
Cost:
$4,640
$39,439 508,435 $6,879 698 - - - - - - $39,439
508,435
kWh
$6,879
698
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$10,601
Cost:
$3,625
- - - - $10,601 1,599 - - - - -
-
kWh
-
-
kW-months/year
$10,601
1,599
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$6,202
Cost:
$2,331
$5,274 68,002 $928 98 - - - - - - $5,274
68,002
kWh
$928
98
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,933
Cost:
$12,763
$15,501 199,828 $4,432 469 - - - - - - $15,501
199,828
kWh
$4,432
469
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,065
Cost:
$3,065
- - - - $5,065 764 - - - - -
-
kWh
-
-
kW-months/year
$5,065
764
MMBtu
-
-
Tgal
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,841
Cost:
$8,312
$11,000 141,800 $1,841 195 - - - - - - $11,000
141,800
kWh
$1,841
195
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
07: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$39,674
Cost:
$43,664
- - - - $39,674 5,984 - - - - -
-
kWh
-
-
kW-months/year
$39,674
5,984
MMBtu
-
-
Tgal
-
-
Tgal
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,661
Cost:
$1,900
$1,406 18,117 $255 27 - - - - - - $1,406
18,117
kWh
$255
27
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$554
Cost:
$1,152
$325 4,192 $229 24 - - - - - - $325
4,192
kWh
$229
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,103
Cost:
$50,000
- - - - $15,103 2,278 - - - - -
-
kWh
-
-
kW-months/year
$15,103
2,278
MMBtu
-
-
Tgal
-
-
Tgal
11: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$13,300
Cost:
$3,000
- - - - - - $1,289 1,048,320 $12,011 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,289
1,048,320
Tgal
$12,011
-
Tgal
TOTAL RECOMMENDED Savings:
$171,252
Cost:
$134,452
$72,945 940,374 $14,564 1,512 $70,443 10,625 $1,289 1,048,320 $12,011 - $72,945
940,374
kWh
$14,564
1,512
kW-months/year
$70,443
10,625
MMBtu
$1,289
1,048,320
Tgal
$12,011
-
Tgal
TOTAL IMPLEMENTED Savings:
$39,435
Cost:
$18,094
$20,775 267,830 $5,360 567 - - $1,289 1,048,320 $12,011 - $20,775
267,830
kWh
$5,360
567
kW-months/year
-
-
MMBtu
$1,289
1,048,320
Tgal
$12,011
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption