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IAC Assessment: SF0311
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IAC Assessment: SF0311
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IAC Center San Francisco State University
Assessment Year 2005
Principal Product cereal and powdered beverages
NAICS 311230 - Breakfast Cereal Manufacturing
SIC 2043 - Cereal Breakfast Foods
Sales $100,000,000-$500,000,000
# of Employees 200
Plant Area (Sq.Ft.) 280,000
Annual Production 120,000,000 Pounds
Production Hrs. Annual 5,760
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $721,695 19,665,480 kWh $0.04
Electricity Demand $392,712 43,652 kW-months/year $9.00
Natural Gas $1,129,873 163,100 MMBtu $6.93
TOTAL ENERGY COSTS $2,288,850
RECOMMENDED SAVINGS* $244,580 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $192,777
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$133,918
Cost:
-
- - - - $133,918 19,373 - - - - - - -
-
kWh
-
-
kW-months/year
$133,918
19,373
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,048
Cost:
-
$5,048 535 - - - - - - - - - - $5,048
535
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,110
Cost:
-
$1,110 103 - - - - - - - - - - $1,110
103
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$24,768
Cost:
$2,108
- - - - $24,768 3,496 - - - - - - -
-
kWh
-
-
kW-months/year
$24,768
3,496
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$1,622
Cost:
$504
$1,073 100 $549 61 - - - - - - - - $1,073
100
kWh
$549
61
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,803
Cost:
$2,959
$4,101 381 $2,702 411 - - - - - - - - $4,101
381
kWh
$2,702
411
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,363
Cost:
$6,375
$6,123 569 $3,240 360 - - - - - - - - $6,123
569
kWh
$3,240
360
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$412
Cost:
$480
$272 25 $140 15 - - - - - - - - $272
25
kWh
$140
15
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,804
Cost:
$2,332
$447 42 $150 17 - - - - $1,207 - - - $447
42
kWh
$150
17
kW-months/year
-
-
MMBtu
-
-
lb
$1,207
-
$
-
-
$
10: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$3,402
Cost:
$5,030
- - - - $3,402 491 - - - - - - -
-
kWh
-
-
kW-months/year
$3,402
491
MMBtu
-
-
lb
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$456
Cost:
$693
$275 25 $181 21 - - - - - - - - $275
25
kWh
$181
21
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,102
Cost:
$18,405
$6,021 560 $3,081 342 - - - - - - - - $6,021
560
kWh
$3,081
342
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
13: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$345
Cost:
$658
$345 32 - - - - - - - - - - $345
32
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
14: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$22,029
Cost:
$46,851
- - - - $22,029 3,265 - - - - - - -
-
kWh
-
-
kW-months/year
$22,029
3,265
MMBtu
-
-
lb
-
-
$
-
-
$
15: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$3,118
Cost:
$13,200
- - - - - - - - - - $3,118 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$3,118
-
$
16: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$1,600
Cost:
-
- - - - - - $1,600 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,600
-
lb
-
-
$
-
-
$
17: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$19,680
Cost:
$12,330
- - - - - - $19,680 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,680
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$244,580
Cost:
$111,925
$24,815 2,372 $10,043 1,227 $184,117 26,625 $21,280 - $1,207 - $3,118 - $24,815
2,372
kWh
$10,043
1,227
kW-months/year
$184,117
26,625
MMBtu
$21,280
-
lb
$1,207
-
$
$3,118
-
$
TOTAL IMPLEMENTED Savings:
$192,777
Cost:
$20,813
$11,171 1,104 $3,240 360 $158,686 22,869 $19,680 - - - - - $11,171
1,104
kWh
$3,240
360
kW-months/year
$158,686
22,869
MMBtu
$19,680
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost