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IAC Assessment: SF0349
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IAC Assessment: SF0349
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IAC Center San Francisco State University
Assessment Year 2007
Principal Product Investment Castings
NAICS 331410 - Nonferrous Metal (except Aluminum) Smelting and Refining
SIC 3339 - Primary Nonferrous Metals, Nec
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 55,000
Annual Production 200,000 Pieces
Production Hrs. Annual 8,736
Location (State) NV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $496,733 5,664,240 kWh $0.09
Electricity Demand $166,986 15,372 kW-months/year $10.86
Electricity Fees $39,414 - $ -
Natural Gas $301,252 25,304 MMBtu $11.91
TOTAL ENERGY COSTS $1,004,385
RECOMMENDED SAVINGS* $112,228 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,679
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$6,853
Cost:
-
- - - - - - $6,853 588 -
-
kWh
-
-
kW-months/year
-
-
$
$6,853
588
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,603
Cost:
$150
$5,641 64,650 $962 89 - - - - $5,641
64,650
kWh
$962
89
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,755
Cost:
-
$1,755 23,554 - - - - - - $1,755
23,554
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,139
Cost:
$10,019
$19,139 259,384 - - - - - - $19,139
259,384
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,490
Cost:
$1,992
$2,819 32,303 $671 62 - - - - $2,819
32,303
kWh
$671
62
kW-months/year
-
-
$
-
-
MMBtu
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$725
Cost:
$757
$725 8,309 - - - - - - $725
8,309
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$7,644
Cost:
$8,646
$13,416 153,753 $2,393 221 - - $(-8,165) (-686) $13,416
153,753
kWh
$2,393
221
kW-months/year
-
-
$
$(-8,165)
(-686)
MMBtu
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$2,042
Cost:
$2,339
$2,042 23,404 - - - - - - $2,042
23,404
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
09: 2.2514 COVER OPEN TANKS Savings:
$12,984
Cost:
$14,940
$12,984 148,792 - - - - - - $12,984
148,792
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,554
Cost:
$4,281
$3,554 40,732 - - - - - - $3,554
40,732
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$31,597
Cost:
$52,080
- - - - - - $31,597 2,653 -
-
kWh
-
-
kW-months/year
-
-
$
$31,597
2,653
MMBtu
12: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,302
Cost:
$9,569
$2,235 25,609 $1,067 99 - - - - $2,235
25,609
kWh
$1,067
99
kW-months/year
-
-
$
-
-
MMBtu
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$335
Cost:
$980
$335 3,844 - - - - - - $335
3,844
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
14: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,454
Cost:
$11,000
- - - - - - $3,454 290 -
-
kWh
-
-
kW-months/year
-
-
$
$3,454
290
MMBtu
15: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$8,751
Cost:
$37,915
- - - - $8,751 - - - -
-
kWh
-
-
kW-months/year
$8,751
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$112,228
Cost:
$154,668
$64,645 784,334 $5,093 471 $8,751 - $33,739 2,845 $64,645
784,334
kWh
$5,093
471
kW-months/year
$8,751
-
$
$33,739
2,845
MMBtu
TOTAL IMPLEMENTED Savings:
$19,679
Cost:
$16,599
$11,088 130,507 $1,738 161 - - $6,853 588 $11,088
130,507
kWh
$1,738
161
kW-months/year
-
-
$
$6,853
588
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas