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IAC Assessment: SF0423
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IAC Assessment: SF0423
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IAC Center San Francisco State University
Assessment Year 2012
Principal Product Canned Tomatoes
NAICS 311421 - Fruit and Vegetable Canning
SIC 2033 - Canned Fruits And Vegetables
Sales $100,000,000-$500,000,000
# of Employees 650
Plant Area (Sq.Ft.) 3,354,120
Annual Production 350,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,521,149 17,595,933 kWh $0.09
Electricity Demand $589,282 39,077 kW-months/year $15.08
Electricity Fees $24,466 - $ -
Natural Gas $2,961,587 785,423 MMBtu $3.77
TOTAL ENERGY COSTS $5,096,484
RECOMMENDED SAVINGS* $221,282 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $83,604
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$417
Cost:
-
- - - - $417 111 - - - - - - - - -
-
kWh
-
-
kW-months/year
$417
111
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,512
Cost:
-
- - - - $4,512 1,197 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,512
1,197
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,656
Cost:
-
$2,063 23,878 - - $1,593 423 - - - - - - - - $2,063
23,878
kWh
-
-
kW-months/year
$1,593
423
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$5,375
Cost:
$3,925
- - - - $5,375 1,426 - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,375
1,426
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,157
Cost:
$5,079
$7,157 82,831 - - - - - - - - - - - - $7,157
82,831
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,091
Cost:
$4,108
- - - - $4,091 1,085 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,091
1,085
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$14,919
Cost:
$21,094
$12,653 146,443 $2,266 150 - - - - - - - - - - $12,653
146,443
kWh
$2,266
150
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$406
Cost:
$1,040
- - - - $406 108 - - - - - - - - -
-
kWh
-
-
kW-months/year
$406
108
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,993
Cost:
$7,655
- - - - $2,993 794 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,993
794
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$42,535
Cost:
$127,175
$31,046 359,324 $7,863 521 - - - - $1,199 - - - $2,427 - $31,046
359,324
kWh
$7,863
521
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,199
-
$
-
-
$
$2,427
-
$
11: 2.3411 REPLACE ELECTRIC MOTORS WITH BACK PRESSURE STEAM TURBINES AND USE EXHAUST STEAM FOR PROCESS HEAT Savings:
$104,307
Cost:
$469,980
$82,366 953,313 $21,941 1,455 - - - - - - - - - - $82,366
953,313
kWh
$21,941
1,455
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
12: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$4,700
Cost:
$700
- - - - - - $4,700 3,916,538 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,700
3,916,538
Tgal
-
-
$
-
-
$
-
-
$
13: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$26,214
Cost:
$85,490
- - - - - - - - - - $26,214 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$26,214
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$221,282
Cost:
$726,246
$135,285 1,565,789 $32,070 2,127 $19,387 5,143 $4,700 3,916,538 $1,199 - $26,214 - $2,427 - $135,285
1,565,789
kWh
$32,070
2,127
kW-months/year
$19,387
5,143
MMBtu
$4,700
3,916,538
Tgal
$1,199
-
$
$26,214
-
$
$2,427
-
$
TOTAL IMPLEMENTED Savings:
$83,604
Cost:
$165,697
$45,762 529,645 $10,129 672 $19,387 5,143 $4,700 3,916,538 $1,199 - - - $2,427 - $45,762
529,645
kWh
$10,129
672
kW-months/year
$19,387
5,143
MMBtu
$4,700
3,916,538
Tgal
$1,199
-
$
-
-
$
$2,427
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Ancillary Material Cost