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IAC Assessment: SF0439
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IAC Assessment: SF0439
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IAC Center San Francisco State University
Assessment Year 2013
Principal Product Paper Cups and Plastic Lids
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 452,000
Annual Production 60,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,355,870 19,406,067 kWh $0.07
Electricity Demand $430,421 34,729 kW-months/year $12.39
Electricity Fees $10,353 - $ -
Natural Gas $114,492 16,176 MMBtu $7.08
TOTAL ENERGY COSTS $1,911,136
RECOMMENDED SAVINGS* $194,257 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $123,597
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,213
Cost:
-
$7,213 103,228 - - - - - - $7,213
103,228
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,654
Cost:
$436
$2,713 38,824 $941 76 - - - - $2,713
38,824
kWh
$941
76
kW-months/year
-
-
$
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$34,286
Cost:
$4,843
$25,935 371,194 $8,351 674 - - - - $25,935
371,194
kWh
$8,351
674
kW-months/year
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$620
Cost:
$359
$455 6,517 $165 13 - - - - $455
6,517
kWh
$165
13
kW-months/year
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$52,879
Cost:
$35,000
$46,613 667,135 $6,266 505 - - - - $46,613
667,135
kWh
$6,266
505
kW-months/year
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$15,908
Cost:
$12,499
$12,799 183,189 $3,109 251 - - - - $12,799
183,189
kWh
$3,109
251
kW-months/year
-
-
$
-
-
$
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$3,902
Cost:
$3,286
$2,626 37,580 $1,276 103 - - - - $2,626
37,580
kWh
$1,276
103
kW-months/year
-
-
$
-
-
$
08: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$9,037
Cost:
$10,104
$7,271 104,069 $1,766 143 - - - - $7,271
104,069
kWh
$1,766
143
kW-months/year
-
-
$
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,058
Cost:
$18,484
$10,058 143,951 - - - - - - $10,058
143,951
kWh
-
-
kW-months/year
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,646
Cost:
$8,690
$2,129 30,466 $517 42 - - - - $2,129
30,466
kWh
$517
42
kW-months/year
-
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,030
Cost:
$22,132
$4,852 69,446 $1,178 95 - - - - $4,852
69,446
kWh
$1,178
95
kW-months/year
-
-
$
-
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$24,184
Cost:
$91,986
$19,457 278,481 $4,727 382 - - - - $19,457
278,481
kWh
$4,727
382
kW-months/year
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,151
Cost:
$18,136
$3,415 48,882 $551 44 $222 - $(-37) - $3,415
48,882
kWh
$551
44
kW-months/year
$222
-
$
$(-37)
-
$
14: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$370
Cost:
$1,980
$370 5,301 - - - - - - $370
5,301
kWh
-
-
kW-months/year
-
-
$
-
-
$
15: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$19,319
Cost:
$118,398
$15,815 226,343 $3,504 283 - - - - $15,815
226,343
kWh
$3,504
283
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$194,257
Cost:
$346,333
$161,721 2,314,606 $32,351 2,611 $222 - $(-37) - $161,721
2,314,606
kWh
$32,351
2,611
kW-months/year
$222
-
$
$(-37)
-
$
TOTAL IMPLEMENTED Savings:
$123,597
Cost:
$63,241
$102,999 1,474,156 $20,598 1,662 - - - - $102,999
1,474,156
kWh
$20,598
1,662
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Personnel Changes Primary Raw Material