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IAC Assessment: SF0514
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IAC Assessment: SF0514
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IAC Center San Francisco State University
Assessment Year 2018
Principal Product Circuit Board Plating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 45
Plant Area (Sq.Ft.) 30,000
Annual Production 215,000 Units
Production Hrs. Annual 7,488
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $260,363 1,739,487 kWh $0.15
Electricity Demand $78,020 5,160 kW-months/year $15.12
Electricity Fees $6,094 - $ -
Natural Gas $3,067 234 MMBtu $13.10
TOTAL ENERGY COSTS $397,353
RECOMMENDED SAVINGS* $150,656 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,002
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ Tgal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,086
Cost:
-
$2,211 21,870 - - - - - - $(-1,125) - - - $2,211
21,870
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
$(-1,125)
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$19,866
Cost:
-
$19,866 129,691 - - - - - - - - - - $19,866
129,691
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,280
Cost:
-
$1,280 8,356 - - - - - - - - - - $1,280
8,356
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$7,491
Cost:
-
$7,491 48,906 - - - - - - - - - - $7,491
48,906
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$136
Cost:
$80
$112 730 $24 2 - - - - - - - - $112
730
kWh
$24
2
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$16,822
Cost:
$15,554
$13,810 90,158 $3,012 199 - - - - - - - - $13,810
90,158
kWh
$3,012
199
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$27,916
Cost:
$35,168
$21,852 142,638 $5,251 347 - - - - $1,548 - $(-735) - $21,852
142,638
kWh
$5,251
347
kW-months/year
-
-
Tgal
-
-
Tgal
$1,548
-
$
$(-735)
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,211
Cost:
$4,676
$1,815 11,852 $396 26 - - - - - - - - $1,815
11,852
kWh
$396
26
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,802
Cost:
$28,747
$8,802 57,463 - - - - - - - - - - $8,802
57,463
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
10: 3.5131 RECYCLE WHITE WATER Savings:
$65,046
Cost:
$196,690
- - - - $27,591 6,143 $37,455 8,635 - - - - -
-
kWh
-
-
kW-months/year
$27,591
6,143
Tgal
$37,455
8,635
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$150,656
Cost:
$280,915
$77,239 511,664 $8,683 574 $27,591 6,143 $37,455 8,635 $423 - $(-735) - $77,239
511,664
kWh
$8,683
574
kW-months/year
$27,591
6,143
Tgal
$37,455
8,635
Tgal
$423
-
$
$(-735)
-
$
TOTAL IMPLEMENTED Savings:
$29,002
Cost:
$35,168
$24,063 164,508 $5,251 347 - - - - $423 - $(-735) - $24,063
164,508
kWh
$5,251
347
kW-months/year
-
-
Tgal
-
-
Tgal
$423
-
$
$(-735)
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost