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IAC Assessment: SF0619
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IAC Assessment: SF0619
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IAC Center San Francisco State University
Assessment Year 2024
Principal Product Fluid Milks
NAICS 311511 - Fluid Milk Manufacturing
SIC 2026 - Fluid Milk
Sales $100,000,000-$500,000,000
# of Employees 150
Plant Area (Sq.Ft.) 150,000
Annual Production 14,500,000 Units
Production Hrs. Annual 8,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $882,039 12,598,980 kWh $0.07
Electricity Demand $589,421 30,957 kW-months/year $19.04
Electricity Fees $121,981 - $ -
Natural Gas $1,494,906 198,921 MMBtu $7.52
TOTAL ENERGY COSTS $4,128,300
RECOMMENDED SAVINGS* $744,354 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Water Disposal Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Water Disposal Personnel Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ Tgal $ $ $ $ $ $
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$4,612
Cost:
-
- - - - - - $5,314 707 $178 62 - - $(-880) - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,314
707
MMBtu
$178
62
Tgal
-
-
Tgal
$(-880)
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,589
Cost:
$220
$4,074 55,635 $1,515 79 - - - - - - - - - - - - - - $4,074
55,635
kWh
$1,515
79
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$241
Cost:
-
- - - - $241 - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$241
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$39,174
Cost:
$7,044
- - - - - - - - $3,775 1,314 $35,399 1,314 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,775
1,314
Tgal
$35,399
1,314
Tgal
-
-
$
-
-
$
-
-
$
05: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$7,106
Cost:
$2,700
$789 9,905 - - - - $6,317 840 - - - - - - - - - - $789
9,905
kWh
-
-
kW-months/year
-
-
$
$6,317
840
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$90,155
Cost:
$37,058
- - - - - - - - $8,688 3,024 $81,467 3,024 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$8,688
3,024
Tgal
$81,467
3,024
Tgal
-
-
$
-
-
$
-
-
$
07: 2.2111 INSTALL STEAM TRAP Savings:
$531,211
Cost:
$270,719
- - - - - - $137,992 18,350 $40,197 13,991 $353,022 13,104 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$137,992
18,350
MMBtu
$40,197
13,991
Tgal
$353,022
13,104
Tgal
-
-
$
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,389
Cost:
$4,926
$6,389 80,167 - - - - - - - - - - - - - - - - $6,389
80,167
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,201
Cost:
$2,875
- - - - - - $2,201 293 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,201
293
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$292
Cost:
$785
$145 1,687 - - - - - - - - - - $58 - $89 - - - $145
1,687
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$58
-
$
$89
-
$
-
-
$
11: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$52,391
Cost:
$160,125
$(-7,479) (-93,845) - - - - - - - - - - - - - - $59,870 - $(-7,479)
(-93,845)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
$59,870
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,993
Cost:
$16,268
$3,723 46,717 $1,270 67 - - - - - - - - - - - - - - $3,723
46,717
kWh
$1,270
67
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$744,354
Cost:
$502,720
$7,641 100,266 $2,785 146 $241 - $151,824 20,189 $52,838 18,391 $469,888 17,442 $(-822) - $89 - $59,870 - $7,641
100,266
kWh
$2,785
146
kW-months/year
$241
-
$
$151,824
20,189
MMBtu
$52,838
18,391
Tgal
$469,888
17,442
Tgal
$(-822)
-
$
$89
-
$
$59,870
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Water Disposal Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Water Disposal Personnel Changes Primary Raw Material Primary Product