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IAC Assessment: SJ0038
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IAC Assessment: SJ0038
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Jose State University
Assessment Year 2025
Principal Product Painting & Powder coating
NAICS 325510 - Paint and Coating Manufacturing
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 50,000
Annual Production 1,000,000 Units
Production Hrs. Annual 2,168
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,667 263,162 kWh $0.26
Electricity Demand $31,553 1,418 kW-months/year $22.25
Electricity Fees $79,998 - $ -
Natural Gas $42,433 1,973 MMBtu $21.51
LPG $2,299 80 MMBtu $28.88
TOTAL ENERGY COSTS $224,950
RECOMMENDED SAVINGS* $38,445 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,522
Cost:
-
$1,447 5,544 $5,075 228 - - - - $1,447
5,544
kWh
$5,075
228
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,685
Cost:
-
$11,880 45,518 $2,805 126 - - - - $11,880
45,518
kWh
$2,805
126
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,717
Cost:
$8,756
$1,205 4,618 $1,512 68 - - - - $1,205
4,618
kWh
$1,512
68
kW-months/year
-
-
$
-
-
MMBtu
04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$2,538
Cost:
$13,895
- - - - - - $2,538 118 -
-
kWh
-
-
kW-months/year
-
-
$
$2,538
118
MMBtu
05: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$9,704
Cost:
$11,250
$4,985 19,101 $4,719 212 - - - - $4,985
19,101
kWh
$4,719
212
kW-months/year
-
-
$
-
-
MMBtu
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,027
Cost:
-
- - $3,611 159 $(-2,584) - - - -
-
kWh
$3,611
159
kW-months/year
$(-2,584)
-
$
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,092
Cost:
$537
$248 950 $844 38 - - - - $248
950
kWh
$844
38
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$160
Cost:
$25
$115 441 $45 2 - - - - $115
441
kWh
$45
2
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$38,445
Cost:
$34,463
$19,880 76,172 $18,611 833 $(-2,584) - $2,538 118 $19,880
76,172
kWh
$18,611
833
kW-months/year
$(-2,584)
-
$
$2,538
118
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas