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IAC Assessment: SU0125
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IAC Assessment: SU0125
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IAC Center Syracuse University
Assessment Year 2001
Principal Product brake pistons
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 41,650
Annual Production 16,000 Pieces
Production Hrs. Annual 5,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $165,323 2,570,243 kWh $0.06
Electricity Demand $44,091 5,636 kW-months/year $7.82
Electricity Fees $6,385 - $ -
Natural Gas $62,812 7,833 MMBtu $8.02
TOTAL ENERGY COSTS $278,611
RECOMMENDED SAVINGS* $78,883 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,651
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,561
Cost:
-
- - - - - - - - - - $1,561 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$1,561
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,467
Cost:
-
$6,467 107,784 - - - - - - - - - - $6,467
107,784
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,122
Cost:
$20,070
$6,122 102,036 - - - - - - - - - - $6,122
102,036
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,096
Cost:
$665
$1,698 28,309 $398 51 - - - - - - - - $1,698
28,309
kWh
$398
51
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,687
Cost:
$342
$1,328 22,136 $359 46 - - - - - - - - $1,328
22,136
kWh
$359
46
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,313
Cost:
$840
$1,819 30,319 $494 63 - - - - - - - - $1,819
30,319
kWh
$494
63
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$920
Cost:
$3,275
$724 12,080 $196 25 - - - - - - - - $724
12,080
kWh
$196
25
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,470
Cost:
$6,200
- - - - $4,470 - - - - - - - -
-
kWh
-
-
kW-months/year
$4,470
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$34,312
Cost:
-
$29,030 483,840 $7,882 1,008 - - - - $(-2,600) - - - $29,030
483,840
kWh
$7,882
1,008
kW-months/year
-
-
$
-
-
MMBtu
$(-2,600)
-
$
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$8,216
Cost:
$9,990
- - - - - - $8,216 1,053 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,216
1,053
MMBtu
-
-
$
-
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,719
Cost:
$760
- - - - - - $10,719 1,374 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,719
1,374
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$78,883
Cost:
$42,142
$47,188 786,504 $9,329 1,193 $4,470 - $18,935 2,427 $(-2,600) - $1,561 - $47,188
786,504
kWh
$9,329
1,193
kW-months/year
$4,470
-
$
$18,935
2,427
MMBtu
$(-2,600)
-
$
$1,561
-
$
TOTAL IMPLEMENTED Savings:
$63,651
Cost:
$27,030
$41,619 693,660 $7,882 1,008 $4,470 - $10,719 1,374 $(-2,600) - $1,561 - $41,619
693,660
kWh
$7,882
1,008
kW-months/year
$4,470
-
$
$10,719
1,374
MMBtu
$(-2,600)
-
$
$1,561
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost