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IAC Assessment: SU0140
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IAC Assessment: SU0140
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IAC Center Syracuse University
Assessment Year 2002
Principal Product Creped tissue, Napkins and Waddings
NAICS n/a
SIC 2621 - Paper Mills
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 125,000
Annual Production 30,000 Tons
Production Hrs. Annual 8,712
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,484,723 30,166,629 kWh $0.05
Electricity Fees $419,534 - $ -
Natural Gas $2,245,149 426,375 MMBtu $5.27
Fuel Oil #2 $118,966 - MMBtu -
TOTAL ENERGY COSTS $4,268,372
RECOMMENDED SAVINGS* $1,256,918 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $100,667
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Increase in Production Electricity Usage Natural Gas Administrative Changes Increase in Production
$ kWh $ MMBtu $ $ $ %
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$593,735
Cost:
$5,128,500
$1,403,455 28,965,768 $(-664,891) (-148,389) $(-144,829) - - - $1,403,455
28,965,768
kWh
$(-664,891)
(-148,389)
MMBtu
$(-144,829)
-
$
-
-
%
02: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$392,475
Cost:
$730,000
- - - - - - $392,475 - -
-
kWh
-
-
MMBtu
-
-
$
$392,475
-
%
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$147,968
Cost:
$19,500
- - $147,968 28,077 - - - - -
-
kWh
$147,968
28,077
MMBtu
-
-
$
-
-
%
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$35,283
Cost:
$64,018
$35,283 720,070 - - - - - - $35,283
720,070
kWh
-
-
MMBtu
-
-
$
-
-
%
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$34,631
Cost:
$14,250
$34,631 706,750 - - - - - - $34,631
706,750
kWh
-
-
MMBtu
-
-
$
-
-
%
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$25,122
Cost:
$700
- - $25,122 4,767 - - - - -
-
kWh
$25,122
4,767
MMBtu
-
-
$
-
-
%
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$21,142
Cost:
$360
$21,142 431,466 - - - - - - $21,142
431,466
kWh
-
-
MMBtu
-
-
$
-
-
%
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,151
Cost:
$8,733
- - $3,151 598 - - - - -
-
kWh
$3,151
598
MMBtu
-
-
$
-
-
%
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,480
Cost:
-
$2,480 50,616 - - - - - - $2,480
50,616
kWh
-
-
MMBtu
-
-
$
-
-
%
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$931
Cost:
$581
$931 19,000 - - - - - - $931
19,000
kWh
-
-
MMBtu
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$1,256,918
Cost:
$5,966,642
$1,497,922 30,893,670 $(-488,650) (-114,947) $(-144,829) - $392,475 - $1,497,922
30,893,670
kWh
$(-488,650)
(-114,947)
MMBtu
$(-144,829)
-
$
$392,475
-
%
TOTAL IMPLEMENTED Savings:
$100,667
Cost:
$87,701
$72,394 1,477,436 $28,273 5,365 - - - - $72,394
1,477,436
kWh
$28,273
5,365
MMBtu
-
-
$
-
-
%
Savings
Cost
$ kWh $ MMBtu $ $ $ %
Electricity Usage Natural Gas Administrative Changes Increase in Production Electricity Usage Natural Gas Administrative Changes Increase in Production