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IAC Assessment: SU0141
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IAC Assessment: SU0141
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IAC Center Syracuse University
Assessment Year 2002
Principal Product Rebar Steel
NAICS n/a
SIC 3312 - Blast Furnaces And Steel Mills
Sales $100,000,000-$500,000,000
# of Employees 285
Plant Area (Sq.Ft.) 386,590
Annual Production 400,000 Tons
Production Hrs. Annual 8,400
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $7,200,965 120,016,084 kWh $0.06
Electricity Demand $3,846,335 543,264 kW-months/year $7.08
Natural Gas $4,663,245 769,657 MMBtu $6.06
TOTAL ENERGY COSTS $15,710,545
RECOMMENDED SAVINGS* $6,057,014 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $820,318
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Water Disposal Personnel Changes By-product Production Electricity Usage Electricity Fees Natural Gas Water Disposal Personnel Changes By-product Production
$ kWh $ $ $ MMBtu $ Tgal $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$4,663,245
Cost:
$4,336,000
- - - - $4,663,245 769,658 - - - - - - -
-
kWh
-
-
$
$4,663,245
769,658
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$640,000
Cost:
$9,000,000
- - - - $640,000 425,574 - - - - - - -
-
kWh
-
-
$
$640,000
425,574
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.8211 CONSOLIDATE FREIGHT SHIPMENTS AND/OR DELIVERIES Savings:
$522,000
Cost:
$4,077,000
- - - - - - - - $300,000 - $222,000 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
$300,000
-
$
$222,000
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$117,834
Cost:
$95,000
$77,230 1,544,600 - - - - $40,604 37,771,154 - - - - $77,230
1,544,600
kWh
-
-
$
-
-
MMBtu
$40,604
37,771,154
Tgal
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$55,317
Cost:
$203,719
$55,317 1,106,340 - - - - - - - - - - $55,317
1,106,340
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$33,774
Cost:
-
$33,774 644,491 - - - - - - - - - - $33,774
644,491
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,677
Cost:
$84,000
- - $17,677 - - - - - - - - - -
-
kWh
$17,677
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,012
Cost:
$480
$5,012 100,240 - - - - - - - - - - $5,012
100,240
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,155
Cost:
$1,110
$2,155 43,100 - - - - - - - - - - $2,155
43,100
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$6,057,014
Cost:
$17,797,309
$173,488 3,438,771 $17,677 - $5,303,245 1,195,232 $40,604 37,771,154 $300,000 - $222,000 - $173,488
3,438,771
kWh
$17,677
-
$
$5,303,245
1,195,232
MMBtu
$40,604
37,771,154
Tgal
$300,000
-
$
$222,000
-
$
TOTAL IMPLEMENTED Savings:
$820,318
Cost:
$9,300,309
$139,714 2,794,280 - - $640,000 425,574 $40,604 37,771,154 - - - - $139,714
2,794,280
kWh
-
-
$
$640,000
425,574
MMBtu
$40,604
37,771,154
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Fees Natural Gas Water Disposal Personnel Changes By-product Production Electricity Usage Electricity Fees Natural Gas Water Disposal Personnel Changes By-product Production