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IAC Assessment: SU0158
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IAC Assessment: SU0158
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IAC Center Syracuse University
Assessment Year 2003
Principal Product sporting fire arms
NAICS 332994 - Small Arms, Ordnance, and Ordnance Accessories Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 1,091
Plant Area (Sq.Ft.) 1,000,000
Annual Production 500,000 Pieces
Production Hrs. Annual 6,000
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,277,792 33,466,882 kWh $0.07
Other Energy $857,000 186,881 MMBtu $4.59
TOTAL ENERGY COSTS $3,134,792
RECOMMENDED SAVINGS* $542,774 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $262,657
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Other Energy Other Liquid (non-haz) Other Liquid (haz) Electricity Usage Electricity Fees Other Energy Other Liquid (non-haz) Other Liquid (haz)
$ kWh $ $ $ MMBtu $ gal $ gal
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$161,780
Cost:
$4,536
- - - - $161,780 35,289 - - - - -
-
kWh
-
-
$
$161,780
35,289
MMBtu
-
-
gal
-
-
gal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$152,410
Cost:
$301,250
$152,410 3,628,800 - - - - - - - - $152,410
3,628,800
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$95,164
Cost:
$235,000
- - - - - - $95,164 57,675,000 - - -
-
kWh
-
-
$
-
-
MMBtu
$95,164
57,675,000
gal
-
-
gal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$67,325
Cost:
$5,200
$67,325 1,602,981 - - - - - - - - $67,325
1,602,981
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$24,189
Cost:
$70,275
- - $24,189 - - - - - - - -
-
kWh
$24,189
-
$
-
-
MMBtu
-
-
gal
-
-
gal
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$10,573
Cost:
$1,000
$10,573 251,741 - - - - - - - - $10,573
251,741
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,432
Cost:
-
$10,432 248,382 - - - - - - - - $10,432
248,382
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
08: 3.5145 RECOVER AND REUSE SPENT ACID BATHS Savings:
$7,052
Cost:
$6,521
- - - - - - - - $7,052 8,781 -
-
kWh
-
-
$
-
-
MMBtu
-
-
gal
$7,052
8,781
gal
09: 4.452 ELIMINATE SHIFT Savings:
$5,056
Cost:
-
$5,056 91,690 - - - - - - - - $5,056
91,690
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
10: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$4,599
Cost:
-
- - $4,599 - - - - - - - -
-
kWh
$4,599
-
$
-
-
MMBtu
-
-
gal
-
-
gal
11: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,892
Cost:
-
- - $2,892 - - - - - - - -
-
kWh
$2,892
-
$
-
-
MMBtu
-
-
gal
-
-
gal
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,302
Cost:
$3,256
$1,302 30,775 - - - - - - - - $1,302
30,775
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
gal
TOTAL RECOMMENDED Savings:
$542,774
Cost:
$627,038
$247,098 5,854,369 $31,680 - $161,780 35,289 $95,164 57,675,000 $7,052 8,781 $247,098
5,854,369
kWh
$31,680
-
$
$161,780
35,289
MMBtu
$95,164
57,675,000
gal
$7,052
8,781
gal
TOTAL IMPLEMENTED Savings:
$262,657
Cost:
$10,736
$93,386 2,194,794 $7,491 - $161,780 35,289 - - - - $93,386
2,194,794
kWh
$7,491
-
$
$161,780
35,289
MMBtu
-
-
gal
-
-
gal
Savings
Cost
$ kWh $ $ $ MMBtu $ gal $ gal
Electricity Usage Electricity Fees Other Energy Other Liquid (non-haz) Other Liquid (haz) Electricity Usage Electricity Fees Other Energy Other Liquid (non-haz) Other Liquid (haz)