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IAC Assessment: SU0165
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IAC Assessment: SU0165
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IAC Center Syracuse University
Assessment Year 2003
Principal Product Marine, Industrial Hardware
NAICS 332111 - Iron and Steel Forging
SIC 3429 - Hardware, Nec
Sales $10,000,000-$50,000,000
# of Employees 118
Plant Area (Sq.Ft.) 160,000
Annual Production 0 Units
Production Hrs. Annual 4,420
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $301,347 7,770,110 kWh $0.04
Electricity Demand $214,459 49,718 kW-months/year $4.31
Electricity Fees $38,526 - $ -
Natural Gas $443,968 74,504 MMBtu $5.96
TOTAL ENERGY COSTS $998,300
RECOMMENDED SAVINGS* $269,021 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $251,081
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
01: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$99,450
Cost:
$110,400
- - - - - - - - - - $99,450 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$99,450
-
$
02: 3.5145 RECOVER AND REUSE SPENT ACID BATHS Savings:
$30,138
Cost:
$3,234
- - - - - - - - $9,945 1,913 $20,193 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$9,945
1,913
gal
$20,193
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,370
Cost:
$17,064
$14,694 206,960 $2,676 621 - - - - - - - - $14,694
206,960
kWh
$2,676
621
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,503
Cost:
$937
$10,503 147,931 - - - - - - - - - - $10,503
147,931
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,177
Cost:
$20,736
- - - - $9,177 - - - - - - - -
-
kWh
-
-
kW-months/year
$9,177
-
$
-
-
MMBtu
-
-
gal
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,763
Cost:
$5,538
- - - - - - $8,763 1,475 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$8,763
1,475
MMBtu
-
-
gal
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$93,620
Cost:
$94,691
$90,897 1,280,244 $2,723 632 - - - - - - - - $90,897
1,280,244
kWh
$2,723
632
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$269,021
Cost:
$252,600
$116,094 1,635,135 $5,399 1,253 $9,177 - $8,763 1,475 $9,945 1,913 $119,643 - $116,094
1,635,135
kWh
$5,399
1,253
kW-months/year
$9,177
-
$
$8,763
1,475
MMBtu
$9,945
1,913
gal
$119,643
-
$
TOTAL IMPLEMENTED Savings:
$251,081
Cost:
$226,326
$116,094 1,635,135 $5,399 1,253 - - - - $9,945 1,913 $119,643 - $116,094
1,635,135
kWh
$5,399
1,253
kW-months/year
-
-
$
-
-
MMBtu
$9,945
1,913
gal
$119,643
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes